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Honda XR80R Service Manual

Honda XR80R
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/I ,,'y
pert;on
01
1M
M
/JUf1T>
is
wom
~yond
!flit
specified
service
/imJr,
rttp/8Cl!
tile
oil
pump
as
an
1IssM1t>/y.
LUBRICATION SYSTEM
INSPECTION
Tempo
rari
ly
install
the
outer
~nd
i
nner
rotors
into
the oil
pump
body.
Install the oil p
um
ps
shaft.
Measu
re
the
t
ip
clearance
between
the
inner
and
OUHn
rotors.
SERVICE LIMIT:
0.
20
mm
10.
00
8 in)
TIP CLEARANCE:
Measu
re
the
pu
m p
body
clearance
betwee
n the
BO
DY CLEARANCE:
oute
r rOlor
and
pu
mp
body.
SER
V
ICE
LIMIT: 0.40
mm
10.016
in
)
Measure
tho
side clearance us i
ng
a
straight
edge
SIDE
CLEARANCE:
and
feeler gauge.
SE
RVIC
E LIMIT:
0.
025
mm
(0
.010 i
n)
Remo
ve
the
two
bo
lts
and oil pu
mp
gear cover.
/
OIL PUMP GEAR
COVER
'
BOL
TS
4-~

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Honda XR80R Specifications

General IconGeneral
Displacement79cc
Compression Ratio9.7:1
Fuel SystemCarburetor
IgnitionCDI
Transmission5-speed
Final DriveChain
Front BrakeDrum
Rear BrakeDrum
Front Tire2.50-16
Rear Tire3.00-14
Ground Clearance9.1 inches
Engine TypeAir-cooled single-cylinder four-stroke
Bore x Stroke47.5mm x 45mm
Rear SuspensionSingle shock

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