KTM 2003 950 Adventure User Manual

10-15
Replacing the ABS unit
– Gently actuate the hand brake lever and foot brake lever until you
start to feel resistance; this closes the supply bore to the brake
cylinder pistons and prevents the brake fluid from leaking out; fix in
this position.
NOTE: the fixation must be stiff; the position of the brake lever should
not move when the brake lines are unscrewed.
– Unscrew all 4 brake lines.
– Remove the 3 retaining screws
1, lift the ABS unit and disconnect
the DL connector
2.
– Remount the holder for the ABS unit and tighten the nuts to 8 Nm.
– Position the ABS unit and connect the DL connector.
– Screw in the 3 retaining screws and tighten.
– Connect the banjo bolts (M10x1) for the brake line with new sealing
washers and tighten to 25 Nm.
– Bleed the brake system (see chapter 12).
NOTE: immediately wash off any spilled brake fluid with water.
Replacing the front ABS sensor
– Remove the screw on the ABS sensor 3 and the left screws on the
fender
4.
– Remove the ABS sensor and the protective sleeve, remove the
headlight mask and disconnect the DM1 connector (see chapter
13).
– Unclip the ABS sensor cable and remove.
– Run a new ABS sensor cable along the brake hose and clip on. Join
the connectors.
– Run the ABS sensor cable as illustrated and hold in place with cable
clips.
– Mount the ABS sensor with the protective sleeve
5. The collar on
the protective sleeve should face the ABS sensor (see photo).
– Apply Loctite 243 to the screw on the ABS sensor
3 and tighten to
6 Nm.
– Measure the air gap between the ABS sensor and the pulse
generator wheel:
max. 1.85 mm.
Replacing the rear ABS sensor
– Remove the screw on the ABS sensor and remove the ABS sensor
and the protective sleeve. Disconnect the connector DM (see
chapter 13).
– Unclip the ABS sensor cable and remove.
– Mount a new ABS sensor and protective sleeve
6. The collar on the
protective sleeve should face the ABS sensor (see photo).
– Apply Loctite 243 to the screw on the ABS sensor and tighten to 6
Nm.
– Run the ABS sensor cable along the brake hose and clip on. Join the
connectors.
– Measure the air gap between the ABS sensor and the pulse
generator wheel:
max. 1.85 mm.
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KTM 2003 950 Adventure Specifications

General

Brand	KTM
Model	2003 950 Adventure
Category	Motorcycle
Language	English