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6-8

Repair manual KTM LC8 Art.-No. 3.206.035-E

Generator cover

– Mount dowel pins on the engine case and put a new gasket in place.

Position the generator cover and tighten the generator cover bolts to

10 Nm (see illustration for bolt lengths).

NOTE: the bolts marked with an A must be mounted with new copper

sealing washers (6x10x1); the bolt marked with a B is used to attach a

cable clip.

– Mount the engine sprocket with the lock washer and tighten the nut

1 to 100 Nm, bend over the lock washer.

Timing chain and balancing weight

– Screw the output-end timing chain tensioning rail 2. Apply Loctite

243 to the bolt and tighten to 20 Nm.

CAUTION

AKE SURE NO LOCTITE THREAD ADHESIVE IS ON THE PIVOT AREA OF THE BOLT

THIS COULD CAUSE THE TIMING CHAIN TENSIONING RAIL TO BLOCK AND BREAK.

– Insert the woodruff key for the chain sprocket in the shaft groove

and push the chain sprocket onto the balancer shaft. Fit the timing

chain (pay attention to the running direction if the chain has already

been used).

– Insert the woodruff key for the balancing weight in the shaft groove

and mount the balancing weight

3 with the aperture 4 towards the

front.

M6x30 (A)

M6x30

M6x35

M6x35 (B)

M6x35

M6x30

KTM 2003 950 Adventure User Manual

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