KTM 2003 950 Adventure User Manual

5-8
Repair manual KTM LC8 Art.-No. 3.206.035-E
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Checking the suction pump for wear
– Insert both suction pump rotors in the housing.
– Use a feeler gauge
A to check the clearance between the inner and
outer rotor:
Setpoint value: 0.1 mm
Wear limit: 0.2 mm
– Use a feeler gauge
A to check the clearance between the outer rotor
and the housing:
Setpoint value: 0.2 mm
Wear limit: 0.4 mm
– Use a feeler gauge
A and a straight edge B to check the axial
clearance:
Setpoint value: 0.04 mm – 0.09 mm
Wear limit: 0.25 mm
Checking the pressure pump for wear
– Insert both pressure pump rotors in the case.
– Use a feeler gauge
A to check the clearance between the inner and
outer rotor:
Setpoint value: 0.1 mm
Wear limit: 0.2 mm
– Use a feeler gauge A to check the clearance between the outer rotor
and the case:
Setpoint value: 0.2 mm
Wear limit: 0.4 mm
– Use a feeler gauge and a straight edge to check the axial clearance:
Setpoint value: 0.04 mm – 0.09 mm
Wear limit: 0.25 mm
Bypass valve
– Remove the lock ring 1 on the bypass valve using suitable pliers
and take the individual bypass valve parts out of the housing.
NOTE: the spring is pretensioned.
– Check parts for visible wear and damage.
– Measure the length of the pressure spring:
Minimum length of pressure spring: 42.0 mm
– Clean parts, oil the pistons and insert in the bore. Position the
spring, place a washer on the spring and mount the lock ring in the
groove using suitable pliers.
NOTE: different pistons were installed starting with engine number
2-600-00773. Engines of an earlier make must be converted; see
Technical Information, Chapter 1.

KTM 2003 950 Adventure Specifications

General

Brand	KTM
Model	2003 950 Adventure
Category	Motorcycle
Language	English