5-16
Repair manual KTM LC8 Art.-No. 3.206.035-E
1
1
1
2
3
3
4
5
6
7
8
9
bk
B
5
7
8
9
bk
A
Shift mechanism – checking parts for wear
Shift forks
1
Check the leaf for wear.
Check the driving bolt
2
for the shift drum for wear.
Shift rolls
3
Check the shift rolls for hair cracks and pressure marks. It
should be easy to turn the shift rolls on the driving bolts
2
of the shift forks.
Shift drum
4
Check the shift grooves for wear.
Check both grooved ball bearings in the shift drum for
wear.
Shift rail
5
Check for wear at the points of contact.
Check the return surface
B
on the shift rail for wear
(replace if excessively grooved).
Guide bolts
6
Check for a tight fit and wear.
Guidance
Check play (play between guide bolts and slider
max. 0.7 mm).
Preassembling the shift shaft
– Mount the shift rail on the shift shaft by engaging the guide bolt
6
.
– Attach the spring
7
and slide on the plastic sleeve
8
.
NOTE: the noses on the plastic sleeve will engage in the opening in the
shift rail and the shift shaft and hold the spring in place.
– Mount the return spring
9
such that the offset
A
runs towards the
shift quadrant.
– Slide the disk
bk
onto the shift shaft.
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