CONTENTS 2
CONTENTS
MEANS OF REPRESENTATION ............................................ 4
IMPORTANT NOTES............................................................ 5
LOCATION OF SERIAL NUMBERS ........................................ 7
Chassis number............................................................... 7
Type label....................................................................... 7
Key number .................................................................... 7
Engine number................................................................ 7
Fork part number............................................................. 7
Shock absorber part number............................................. 8
OPERATING ELEMENTS...................................................... 9
Clutch lever .................................................................... 9
Hand brake lever ............................................................. 9
Short circuit button ......................................................... 9
Ignition switch ................................................................ 9
Electric starter button ...................................................... 9
Light switch .................................................................. 10
Horn ............................................................................ 10
Flasher switch............................................................... 10
Overview of indicator lamps............................................ 10
Speedometer................................................................. 10
Speedometer activation and test ..................................... 11
Tripmaster switch .......................................................... 11
Setting kilometers or miles ............................................. 11
Setting the clock ........................................................... 12
Adjusting speedometer functions .................................... 12
Querying lap time .......................................................... 13
Display mode SPEED..................................................... 13
Display mode SPEED/H (service hours)............................ 13
Display mode SPEED / CLK (time) .................................. 14
Display mode SPEED/LAP (lap time) ............................... 14
Display mode SPEED/ODO (odometer)............................. 14
Display mode SPEED/TR1 (trip master 1) ........................ 14
Display mode SPEED/TR2 (trip master 2) ........................ 15
Disply mode SPEED/A1 (average speed 1) ....................... 15
Display mode SPEED/A2 (average speed 2)...................... 15
Display mode SPEED/S1 (stop watch 1) .......................... 16
Display mode SPEED/S2 (stop watch 2) .......................... 16
Fuses ........................................................................... 17
Fuel tank ...................................................................... 17
Fuel tap........................................................................ 18
Choke........................................................................... 18
Shift lever..................................................................... 19
Foot brake pedal ........................................................... 19
Side stand .................................................................... 19
Steering lock................................................................. 20
Locking the steering ...................................................... 20
Unlocking the steering ................................................... 20
Tool set ........................................................................ 20
Handrail ....................................................................... 20
TIPS AND HINTS ON PUTTING INTO OPERATION............... 21
Advice on first use......................................................... 21
Running in the engine.................................................... 22
RIDING INSTRUCTIONS .................................................... 23
Checks before putting into operation ............................... 23
Starting ........................................................................ 23
Starting up ................................................................... 24
Shifting, riding.............................................................. 24
Braking ........................................................................ 24
Stopping, parking .......................................................... 25
Refueling...................................................................... 25
GREASING AND SERVICE TABLE....................................... 27
Important maintenance work to be carried out by an
authorized KTM workshop. ............................................. 27
Important maintenance work to be carried out by an
authorized KTM workshop. (as additional order)................ 28
Important checks and maintenance work to be carried
out by the rider. ............................................................ 28
MAINTENANCE WORK ON CHASSIS AND ENGINE.............. 29
Jacking up the motorcycle.............................................. 29
Removing the motorcycle from the work stand.................. 29
Checking the basic chassis setting with the rider's
weight .......................................................................... 29
Compression damping of shock absorber.......................... 29
Adjusting compression damping of shock absorber............ 29
Adjusting rebound damping of the shock absorber ............ 30
Measuring rear wheel sag unloaded ................................. 30
Checking static sag of the shock absorber ........................ 31
Checking the riding sag of the shock absorber .................. 31
Adjusting spring preload of the shock absorber x............ 31
Adjusting riding sag x.................................................. 32
Removing the shock absorber ......................................... 32
Installing shock absorber................................................ 33
Checking basic setting of fork ......................................... 34
Adjusting compression damping of fork ........................... 34
Adjusting rebound damping of fork.................................. 34
Bleeding fork legs.......................................................... 35
Cleaning dust boots of fork legs ...................................... 35
Dismounting the front fender.......................................... 35
Installing the front fender............................................... 35
Checking play of steering head bearing............................ 36
Adjusting play of steering head bearing x....................... 36
Fork offset .................................................................... 37
Handlebar position ........................................................ 38
Adjusting handlebar position x...................................... 38
Adjusting the throttle cables........................................... 39
Checking chain dirt ....................................................... 39
Cleaning the chain......................................................... 39
Checking the chain tension ............................................ 40
Checking rear sprocket / engine sprocket for wear............. 40
Adjusting chain tension.................................................. 40
Adjusting basic setting of clutch lever ............................. 41
Checking fluid level of hydraulic clutch ........................... 41
Checking front brake disc............................................... 41
Checking free play of hand brake lever............................. 42
Adjusting free travel of handbrake lever ........................... 42
Checking front brake fluid level....................................... 42
Topping up the front brake fluid x................................. 43
Checking the front brake linings...................................... 43
Removing front brake linings x ..................................... 44
Mounting front brake linings x...................................... 44
Changing the front brake linings x................................. 45
Checking rear brake disc ................................................ 46
Checking free play of foot brake lever .............................. 46
Adjusting free travel of foot brake pedal x...................... 46
Checking rear brake fluid level........................................ 47
Topping up brake fluid of front brake x.......................... 47
Checking rear brake linings ............................................ 48
Removing rear brake linings x....................................... 48
Mounting rear brake linings x ....................................... 49
Changing rear brake linings x ....................................... 49
Removing front wheel x................................................ 50
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