KTM 690 User Manual

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TECHNICAL DATA - CARBURETOR 79

14TECHNICAL DATA- CARBURETOR

14.1690 Rally Factory Replica

Carburetor type KEIHIN FCR-MX 41

Carburetor identification number 4100B

Needle position 5 th position from top

Idle mixture adjusting screw

Open 2 turns

Main jet 168 (160)

Jet needle OBDVT (OBEKR)

Idling jet 42 (45)

Main air jet 200

Idle air jet 100

Cold start jet 85

Throttle slide 15

Table of Contents4
Means of Representation6
Important Notes7
Location of Serial Numbers9
- Chassis Number9
- Type Label9
- Key Number9
- Engine Number9
- Fork Part Number9
- Shock Absorber Part Number10
Operating Elements11
- Clutch Lever11
- Hand Brake Lever11
- Short Circuit Button11
- Ignition Switch11
- Electric Starter Button11
- Light Switch12
- Horn12
- Flasher Switch12
- Overview of Indicator Lamps12
- Speedometer12
- Speedometer Activation and Test13
- Tripmaster Switch13
- Setting Kilometers or Miles13
- Setting the Clock14
- Adjusting Speedometer Functions14
- Querying Lap Time15
- Display Mode SPEED15
- Display Mode SPEED/H (Service Hours)15
- Display Mode SPEED / CLK (Time)16
- Display Mode SPEED/LAP (Lap Time)16
- Display Mode SPEED/ODO (Odometer)16
- Display Mode SPEED/TR1 (Trip Master 1)16
- Display Mode SPEED/TR2 (Trip Master 2)17
- Disply Mode SPEED/A1 (Average Speed 1)17
- Display Mode SPEED/A2 (Average Speed 2)17
- Display Mode SPEED/S1 (Stop Watch 1)18
- Display Mode SPEED/S2 (Stop Watch 2)18
- Fuses19
- Fuel Tank19
- Fuel Tap20
- Choke20
- Shift Lever21
- Foot Brake Pedal21
- Side Stand21
- Steering Lock22
- Locking the Steering22
- Unlocking the Steering22
- Tool Set22
- Handrail22
Tips and Hints on Putting into Operation23
- Advice on First Use23
- Running in the Engine24
Riding Instructions25
- Checks before Putting into Operation25
- Starting25
- Starting up26
- Shifting, Riding26
- Braking26
- Stopping, Parking27
- Refueling27
Greasing and Service Table29
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop29
- Important Maintenance Work to be Carried out by an Authorized KTM Workshop. (as Additional Order)30
- Important Checks and Maintenance Work to be Carried out by the Rider30
Maintenance Work on Chassis and Engine31
- Jacking up the Motorcycle31
- Removing the Motorcycle from the Work Stand31
- Checking the Basic Chassis Setting with the Rider's Weight31
- Compression Damping of Shock Absorber31
- Adjusting Compression Damping of Shock Absorber31
- Adjusting Rebound Damping of the Shock Absorber32
- Measuring Rear Wheel Sag Unloaded32
- Checking Static Sag of the Shock Absorber33
- Checking the Riding Sag of the Shock Absorber33
- Adjusting Spring Preload of the Shock Absorber33
- Adjusting Riding Sag34
- Removing the Shock Absorber34
- Installing Shock Absorber35
- Checking Basic Setting of Fork36
- Adjusting Compression Damping of Fork36
- Adjusting Rebound Damping of Fork36
- Bleeding Fork Legs37
- Cleaning Dust Boots of Fork Legs37
- Dismounting the Front Fender37
- Installing the Front Fender37
- Checking Play of Steering Head Bearing38
- Adjusting Play of Steering Head Bearing38
- Fork Offset39
- Handlebar Position40
- Adjusting Handlebar Position40
- Adjusting the Throttle Cables41
- Checking Chain Dirt41
- Cleaning the Chain41
- Checking the Chain Tension42
- Checking Rear Sprocket / Engine Sprocket for Wear42
- Adjusting Chain Tension42
- Adjusting Basic Setting of Clutch Lever43
- Checking Fluid Level of Hydraulic Clutch43
- Checking Front Brake Disc43
- Checking Free Play of Hand Brake Lever44
- Adjusting Free Travel of Handbrake Lever44
- Checking Front Brake Fluid Level44
- Topping up the Front Brake Fluid45
- Checking the Front Brake Linings45
- Removing Front Brake Linings46
- Mounting Front Brake Linings46
- Changing the Front Brake Linings47
- Checking Rear Brake Disc48
- Checking Free Play of Foot Brake Lever48
- Adjusting Free Travel of Foot Brake Pedal48
- Checking Rear Brake Fluid Level49
- Topping up Brake Fluid of Front Brake49
- Checking Rear Brake Linings50
- Removing Rear Brake Linings50
- Mounting Rear Brake Linings51
- Changing Rear Brake Linings51
- Removing Front Wheel52
- Fitting Front Wheel53
- Removing Rear Wheel53
- Fitting Rear Wheel54
- Tire Condition Checking55
- Checking Tire Air Pressure55
- Checking Spoke Tension56
- Removing the Trim56
- Mounting the Trim56
- Removing the Seat57
- Mounting the Seat57
- Removing the Front Fuel Tank57
- Installing the Fuel Tank58
- Folding up the Fuel Tank at the Rear58
- Lowering the Fuel Tank at the Rear59
- Removing the Motor Guard60
- Mounting the Motor Guard61
- Checking the Headlamp Setting61
- Adjusting the Headlamp62
- Removing the Battery62
- Installing the Battery63
- Recharging the Battery63
- Removing the Main Fuse64
- Fitting the Main Fuse64
- Checking the Coolant Level65
- Checking Coolant Level and Antifreeze65
- Removing the Air Filter66
- Installing the Air Filter66
- Cleaning Air Filter67
- Carburetor - Idle67
- Carburetor - Adjusting Idle68
- Checking Engine Oil Level69
- Changing Engine Oil and Oil Filter, Cleaning Oil Screen69
- Draining the Engine Oil69
- Removing the Oil Filter70
- Cleaning the Oil Screen71
- Mounting Oil Filter72
- Filling up with Engine Oil72
- Topping up Engine Oil73
Troubleshooting74
Cleaning76
- Cleaning Motorcycle76
Storage77
- Putting the Motorcycle into Operation after Storage77
Technical Data - Engine78
- Capacity- Engine Oil78
- Capacity - Cooling Liquid78
Technical Data - Engine Tightening Torques79
Technical Data - Carburetor81
- 690 Rally Factory Replica81
Technical Data - Chassis82
- Lighting Equipment82
- Tires83
- Capacity - Fuel83
Technical Data - Fork84
- Capacity - Fork Oil84
Technical Data - Shock Absorber85
Technical Data - Chassis Tightening Torques86
Wiring Diagram88
- Rally Factory Replica 1 of 388
- Rally Factory Replica 2 of 392

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KTM 690 Specifications

General

Engine Type	Single-cylinder, 4-stroke
Transmission	6-speed
Starter	Electric
Fuel System	Electronic fuel injection
Cooling	Liquid-cooled
Rear Suspension	WP monoshock
Front Brake	Single 320 mm disc, 4-piston caliper
Rear Brake	Brembo single-piston caliper, 240 mm disc
Fuel Tank Capacity	13.5 liters
Frame	Chromium-Molybdenum steel trellis
Rear Wheel	17"