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WSM L5460
Kubota WSM L5460 User Manual
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INFORMATION
L3560, L4060, L4760, L5060, L5460, L6060, WSM
I-4
2. SAFETY
DECALS
The following safety deca
ls are installed on the machine.
If a decal becomes damage
d, illegible or is
not
on the mach
ine, replac
e it. The
decal part
number is listed in the parts list.
WSM000001INI0013US0
9Y1210824INI0001US0
KiSC issued 03, 2016 A
9
11
Table of Contents
Information
6
Default Chapter
6
Table of Contents
6
1 Safety First
7
2 Safety Decals
10
3 Specifications
16
Manual Transmission
16
Gst
17
Hst
18
HST with CABIN TYPE
20
4 Traveling Speeds
22
Manual Transmission
22
Gst
23
Hst
25
5 Dimensions
26
General
29
1 Tractor Identification
30
Model Name and Serial Numbers
30
E4B Engine
31
Cylinder Number
31
2 General Precautions
32
3 Handling Precautions for Electrical Parts and Wiring
33
Wiring
33
Battery
35
Fuse
35
Connector
35
Circuit Tester
36
Color of Wiring
37
4 Lubricants, Fuel and Coolant
38
5 Tightening Torques
40
General Use Screws, Bolts and Nuts
40
Stud Bolts
40
Metric Screws, Bolts and Nuts
41
American Standard Screws, Bolts and Nuts with Unc or Unf Threads
41
Plugs
41
6 Maintenance
42
7 Check and Maintenance
45
Daily Check
45
Check Points of Initial 50 Hours
50
Check Points of Every 50 Hours
52
Check Points of Every 100 Hours
55
Check Points of Every 200 Hours
58
Check Points of Every 400 Hours
59
Check Point of Every 600 Hours
62
Check Point of Every 800 Hours
62
Check Points of Every 1500 Hours
63
Check Points of Every 3000 Hours
63
Check Points of Every 1000 Hours or 1 Year
64
Check Points of Every 1 Year
64
Check Points of Every 2000 Hours or 2 Years
69
Check Points of Every 2 Years
71
Check Points of Every 4 Years
72
Others
73
8 Special Tools
79
Special Tools for Engine
79
Special Tools for Tractor
92
9 Tires
102
Wheel Adjustment
103
Front Wheel
103
Rear Wheel
104
Tire Liquid Injection
106
10 Implement Limitations
109
Mechanism
115
1 Features
116
2 Engine Body
117
Piston
117
Half-Floating Head Cover
117
3 Lubricating System
118
Oil Cooler
118
4 Cooling System
119
Thermostat
119
Bottom Bypass System
120
5 Fuel System
121
Overview of Common Rail System
121
Supply Pump
124
Rail
127
Injector
128
Engine Control System
132
Engine ECU
133
Sensor
133
6 Egr System
136
Overview
136
Egr Cooler
137
Egr Valve
137
Reed Valve
137
7 After Treatment System
138
After Treatment Devices
138
Dpf Regeneration System (Inhibit Version)
139
Regeneration Mode (Inhibit Version)
139
PM Warning Level (Inhibit Version)
140
DPF REGENERATION SYSTEM (Default Version)
141
Regeneration Mode (Default Version)
141
PM Warning Level (Default Version)
142
Servicing
147
1 Troubleshooting
148
2 Servicing Specifications
151
3 Tightening Torques
157
4 Checking and Adjusting
159
Engine Body
159
Lubricating System
161
Cooling System
161
Turbocharger
163
Pcv Valve
164
Egr Cooler
164
5 Preparation
165
Separating Dpf Muffler from Tractor
165
Separating Clutch Housing and Engine (Rops Type)
171
Separating Clutch Housing and Engine (Cabin Type)
184
6 Disassembling and Assembling
199
Outer Parts
199
Clutch Assembly
199
Turbocharger and Egr
200
Common Rail
201
Cylinder Head and Valves
203
Thermostat
208
Supply Pump
209
Water Pump and Oil Cooler
209
Gear Case and Timing Gear
210
Piston and Connecting Rod
213
Flywheel and Crankshaft
217
7 Servicing
223
Cylinder Head and Valves
223
Timing Gears
229
Piston and Connecting Rod
232
Crankshaft
234
Cylinder
239
Oil Pump
240
Servicing
245
1 Troubleshooting
246
2 Servicing Specifications
247
3 Tightening Torques
248
4 Checking and Adjusting
249
5 Preparation
250
Separating Clutch Housing from Engine (Rops Type)
250
Separating Clutch Housing and Engine (Cabin Type)
260
6 Disassembling and Assembling
272
7 Servicing
273
Manual Transmission and Gst
273
Hst
274
Mechanism
276
1 Structure
277
2 Manual Transmission
277
Main Gear Shift Section
280
Shuttle Shift Section
280
Range Gear Shift Section
281
Front Wheel Drive Section
281
Shift Linkage Mechanism
282
Main Gear Shift Lever
282
Front Wheel Drive Lever
283
Range Gear Shift Lever
283
3 Glide Shift Transmission (Gst)
284
Characteristic and System Outline
284
Power Train
285
Electrical Control System
286
Electrical Control
286
Hydraulic Control System
287
Hydraulic Circuit and System Outline
287
Construction and Function of Components
289
Shift Linkage Mechanism
296
4 Hydrostatic Transmission (Hst)
297
Power Train
297
Structure
297
Operation
301
Range Gear Shift Section
314
Front Wheel Drive Section
315
Shift Linkage Mechanism
315
Range Gear Shift Lever
315
5 Pto System
316
Structure
316
Servicing
318
Default Chapter
322
Error Display on the Intellipanel
322
Pto System
331
2 Servicing Specifications
332
3 Tightening Torques
335
4 Checking and Adjusting
339
Pto Clutch
339
Glide Shift Transmission (Gst)
340
Electrical Adjusting [GST Fine-Adjustment with Electronic Instrument Panel (Intellipanel)]
340
Hydraulic Checking
342
Hydrostatic Transmission (Hst)
346
Electrical Adjusting [Adjustment with Electronic Instrument Panel (Intellipanel)]
346
Hydraulic Checking and Adjusting
349
5 Preparation
353
Rops Type
353
Dismounting the Step and Floor Seat
353
Cabin Type
366
Separating Cabin from Tractor
366
6 Disassembling and Assembling
377
Manual Transmission
377
Clutch Housing
377
MID Case
383
Transmission Case
389
Glide Shift Transmission
397
Clutch Housing
397
MID Case
402
Transmission Case
408
Regulating Valve
415
GST Valve Assembly
417
Hydrostatic Transmission
423
Clutch Housing
423
MID Case
430
Transmission Case
433
Regulating Valve
440
7 Servicing
442
Manual Transmission
442
Bearing, Gear and Shaft
442
Synchronized Gear
443
PTO Clutch
444
Differential Gears
445
Glide Shift Transmission (Gst)
448
Bearing, Gear and Shaft
448
Differential Gears
448
PTO Clutch
448
Synchronizer Gear
448
GST Clutch
449
Hydrostatic Transmission (Hst)
451
Servicing
470
2 Servicing Specifications
472
4 Checking and Adjusting
474
Brake Pedal
474
5 Disassembling and Assembling
475
Brake Pedal
475
Brake Case
478
6 Servicing
485
Servicing
490
2 Servicing Specifications
492
4 Checking and Adjusting
495
5 Disassembling and Assembling
497
Separating Front Axle Assembly
497
Disassembling Front Axle
498
6 Servicing
505
Servicing
519
2 Servicing Specifications
521
4 Checking and Adjusting
523
Steering Controller
523
5 Disassembling and Assembling
524
Steering Controller
524
Steering Linkage
525
Steering Cylinder
526
6 Servicing
527
Steering Cylinder
527
Mechanism
529
1 Structure
530
Manual Transmission and Glide Shift Transmission
530
Hydrostatic Transmission
531
2 Hydraulic Circuit
532
Manual Transmission
532
Glide Shift Transmission (Gst)
533
Hydrostatic Transmission (Hst)
534
3 Hydraulic Pump
535
4 Three Point Hitch Hydraulic System
536
Three Point Hitch Hydraulic Circuit
536
Rear Hydraulic Block
536
Position Control Valve
536
Position Control Linkage
539
Lowering Speed Adjusting Valve
540
Hydraulic Cylinder
541
5 Front Loader Control Valve Assembly
542
Structure
542
Front Loader Hydraulic Circuit
543
Operation
544
6 Auxiliary Control Valve (if Equipped)
551
Double Acting Type
551
7 Other
552
Servicing
553
2 Servicing Specifications
555
4 Checking and Adjusting
559
Hydraulic Pump (for Power Steering)
559
Pump Test Using Flow-Meter
559
Hydraulic Pump (for Three Point Hitch)
562
Pump Test Using Flow-Meter
562
Relief Valve and Safety Valve
564
Position Control Rod
566
5 Disassembling and Assembling
567
Hydraulic Pump
567
Removing Hydraulic Pump Assembly
567
Disassembling Hydraulic Pump
569
Three Point Hitch Hydraulic Block Assembly
570
Separating Hydraulic Block Assembly
570
Disassembling Hydraulic Assembly
572
Position Control Valve
573
Separating Control Valve
573
Lift Arm Support and Hydraulic Cylinder
574
Separating Hydraulic Cylinder
574
Disassembling Hydraulic Cylinder
575
Separating Lift Arm Support
575
Disassembling Lift Arm Shaft
576
Front Loader Control Valve and Relief Valve
577
Removing Front Loader Control Valve Assembly
577
Disassembling Front Loader Control Valve and Relief Valve
580
Safety Valve
581
6 Servicing
582
Lift Arm
582
Hydraulic Cylinder
583
Hydraulic Pump
584
Mechanism
586
1 Wiring Diagram
587
Manual Transmission (Without CCV Heater)
587
Manual Transmission (with CCV Heater)
588
Gst (Without CCV Heater)
589
Gst (with CCV Heater)
590
Hst Rops Type (Without CCV Heater)
591
Hst Rops Type (with CCV Heater)
592
Hst Cabin Type (Without CCV Heater)
593
Hst Cabin Type (with CCV Heater)
594
2 Electrical Circuit
595
Manual Transmission (Without CCV Heater)
595
Manual Transmission (with CCV Heater)
596
Gst (Without CCV Heater)
597
Gst (with CCV Heater)
598
Hst Rops Type (Without CCV Heater)
599
Hst Rops Type (with CCV Heater)
600
Hst Cabin Type (Without CCV Heater)
601
Hst Cabin Type (with CCV Heater)
602
3 Electronic Control Panel
603
System Outline
603
Construction and Function of Components
604
Electric Control Unit (ECU)
604
Instrument Panel
604
Switches
605
Sensors
609
Others
611
Basic Control System
614
Indication Items of Meter Panel
614
Electronic Instrument Panel (Intellipanelâ„¢) Display
617
Normal Display
617
Information Display (Attention Display at Engine Starting)
619
Confirmation Display
622
Indicator Control
624
Assistant Control System
625
Fail-Safe Function
625
Self-Diagnosis Function
625
Glow Control
628
Testing, Setting and Adjusting Function
628
4 Engine Starting System and Stopping System
629
Manual Transmission
629
Gst
630
Hst
631
Related Switches
632
Engine Starting Conditions
634
Automatic Engine Stop
635
5 Can (Controller Area Network) Communication
636
Servicing
637
2 Servicing Specifications
647
3 Tightening Torques
648
4 Checking and Adjusting
649
Battery
649
Ecu and Electronic Instrument Panel (Intellipanel)
652
Engine ECU
652
Main ECU
652
Electronic Instrument Panel
653
Testing, Setting and Adjusting by Electronic Instrument Panel (Intellipanel)
653
Mode Selection
654
Mode "A" (Test Mode)
655
Mode "B" (Traveling Speed Coefficient Input Mode) Input the 4 Digit Tire Code for Correct Travel Speed to the Electronic Instrument Panel Memory Panel
658
Mode "C" (PTO Coefficient Number Input Mode) Input the Numeric Code Number for PTO Speed into the Electronic Instrument Panel
659
Mode "D" (Error Information Reset Mode) Delete the Error Information from the Electronic Instrument Panel
660
Mode "E" (GST Lever Sensor Fine-Adjustment Mode) Setting the GST Lever's Neutral Position with Its Sensor
661
Mode "F" (GST Valve Fine-Adjustment Mode) Setting the Function of Proportional Reducing Valve
662
Mode "G" (GST Shift Shock Fine-Adjustment Mode) Adjusting the Clutch Engaging Interval
664
Mode "J" (Speed Unit Selection Mode) Input the Traveling Speed Unit to the Electronic Instrument Panel
664
Mode "K" (HST Pedal and Range Shift Lever Fine-Adjustment Mode)
665
Mode "L" (Throttle Sensor Fine-Adjustment Mode)
667
Mode "M" (Mode for Factory)
667
Mode "N" (Tractor Model Select Mode)
668
Electric Control System
670
Ecu Control System
671
Checking Fuse and Connector
671
Checking by Electronic Instrument Panel Connector
674
Unit Checking
676
Checking by Main Electric Control Unit (Main ECU)
677
Checking by Engine Electric Control Unit (ECU)
684
Checking Sensor and Switch for Manual Transmission
686
Checking Sensor and Switch for GST
687
Checking Sensor and Switch for HST
691
Starting System
698
Main Switch (ROPS Type)
698
Main Switch (CABIN Type)
699
Safety Switch
700
Starter
702
Relays
704
Engine ECU Power Relay, Glow Relay and Defogger Relay
705
Glow Control System
706
Charging System
706
Lighting System
707
Multi Function Combination Lever (Combination Switch)
707
Warning Lamps
710
Monitor Lamp
711
Gauges
712
Engine Control System
713
Injector
713
SCV (Suction Control Valve)
714
Rail Pressure Sensor
715
Fuel Pump
716
Boost Sensor (if Equipped)
717
EGR Valve
718
Crankshaft Position Sensor
719
Camshaft Position Sensor
720
Air Flow Sensor
721
Intake Throttle Valve
722
Exhaust Temperature Sensor
723
Differential Pressure Sensor
724
Parked Regeneration Switch
725
Auto Regeneration Switch
726
CCV Heater
727
CCV Relay
727
CCV Heater
728
5 Disassembling and Assembling
729
Starter
729
Alternator
729
6 Servicing
732
Starter
732
Alternator
734
Air Conditioner System
738
Outline of Air Conditioning System
738
System Control
740
Electrical Circuit
741
Electrical System
741
Compressor Relay, Blower Relays and Compressor Relay
742
Servicing
743
1 Troubleshooting
744
2 Servicing Specifications
748
3 Tightening Torques
749
4 Precautions at Repairing Refrigerant Cycle
750
Handling of Service Tools
752
Manifold Gauge Set
752
Refrigerant Charging Hose
753
Can Tap Valve
754
Electric Gas Leak Tester
754
Vacuum Pump Adaptor
754
R134A Refrigerant Recovery and Recycling Machine
755
T-Joint
755
5 Checking and Charging Refrigerant Cycle
756
Checking with Manifold Gauge
756
Discharging, Evacuating and Charging
760
Discharging the Refrigerant
760
Evacuating the System
761
Charging the Refrigerant
762
Checking Charge Refrigerant Amount
764
6 Checking, Disassembling and Servicing
765
Checking and Adjusting
765
Compressor
765
Control Panel (Blower Switch, A/C Switch, Mode Control Dial and Temperature Control Dial)
766
Blower Resistor
769
Blower Motor
770
Temperature Motor
770
Blower Relay
771
Recirculation / Fresh Air Motor Checking
771
Compressor Relay
772
Pressure Switch
773
Front Wiper Switch
774
Rear Wiper Switch (if Equipped)
775
Front Wiper Motor
776
Rear Wiper Motor (if Equipped)
776
Disassembling and Assembling
776
Separating Cabin from Tractor
776
Removing Compressor Assembly
788
Removing Air Conditioner Unit
790
Removing Air Conditioner Pipes
793
Removing Heater Hoses
794
Cabin Windshields
796
Wiper Motor
799
Servicing
800
4
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Kubota WSM L5460 Specifications
General
Brand
Kubota
Model
WSM L5460
Category
Tractor
Language
English
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