7. Inspect the handlebar tube for cracks, wear.
or
unusual bends.
8.
Inspect the handlebar grips for damage o·r wear.
INSTALLING
I.
Install the steering post into the frame
amd
secure
the lower end in the bearing with a flat washer and
cap screw. Tighten
to
40ft
-
lb.
2. Apply grease to
th
e inner and outer housilllgs
of
the
upper steering post support; then with the housing
cap in place, secure with the cap screws. Tighten
to
20ft-lb
.
3. Using red Loctite
#2
71
on
the threads, install the
tie rod ends into the lower steering post
amn
and
tighten to
30 ft-lb;
th
en install new cotter pins.
4.
Place the handlebar and caps in place on the steer-
ing post and with
tl1e
handlebar correctly posi-
tioned, tighten the cap screws to 20ft-lb.
5.
Install the steering post cover:
tl1en
install tlte front
body panel/fender (see Front Body Panel/Fender
in
this section).
Handlebar
Grip
REMOVING
1.
Loosen but do not remove the cap screws in the
end
of
the handlebar; then tap lightly on the head
to dislodge
th
e handlebar plug.
KC309A
2. Grasp the end and remove
tl1e
cap screw, plug, and
end cap.
8-3
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