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Mercury FourStroke 3.5 User Manual

Mercury FourStroke 3.5
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Powerhead
90-8M0065421 NOVEMBER 2012 Page 4A-27
Piston Rings
Piston Ring Side Clearance
Measure the piston ring side clearance and replace the piston or rings if out of specification.
3136
Piston Ring Side Clearance (Standard)
Top 0.04–0.08 mm (0.0016–0.0031 in.)
Middle 0.03–0.07 mm (0.0012–0.00276 in.)
Bottom 0.05–0.15 mm (0.002–0.0059 in.)
Piston Ring Side Clearance (Service Limit)
Top 0.10 mm (0.0039 in.)
Middle 0.09 mm (0.0035 in.)
Bottom 0.17 mm (0.0067 in.)
Piston Ring End Gap Clearance
1. Push the piston ring into the bore of the cylinder with the crown of the piston to a depth of 20 mm (0.787 in.).
2. Measure piston ring end gap clearance.
3. Replace rings as a set if out of specification.
a - 20 mm (0.787 in.)
b - Feeler gauge
c - Piston ring end gap
26622
a
b
c

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Mercury FourStroke 3.5 Specifications

General IconGeneral
BrandMercury
ModelFourStroke 3.5
CategoryOutboard Motor
LanguageEnglish

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