5.9
BODY / STEERING / SUSPENSION
5
Assembly / Removal (4x4 CREW)
1. Assemble the two rear cab frames at the coupler joint and secure with two 3/8" screws and nuts. Assemble the center frame
and the front frame in same manner. Tighten all 3/8" screws to 25-28 ft. lbs. (34-38 Nm).
2. Assemble the center cross bracket to the rear cab frame and secure with two 5/16”-18 x .75” hex bolts and nuts. Tighten the
bolts to 16-18 ft. lbs. (20-24 Nm).
3. Assemble the front cab frame to the center cab frame at both side coupler joints and secure with 3/8" screws and nuts. Attach
the center cab frame to the rear cab frame at both side coupler joints and secure with 3/8” screws and nuts. Tighten all 3/8"
screws to 25-28 ft. lbs. (34-38 Nm).
4. Remove the storage box under the front seat.
5. Place the assembled cab frame onto the vehicle and align the rear and center mounting holes. Secure the rear and center of the
frame using the 5/16”-18 x 2.25” bolts on the outer tubes and the 5/16”-18 x .75” bolts on the inner mounts. Tighten all 5/16"
bolts to 16-18 ft. lbs. (20-24 Nm). NOTE: Tighten all nuts finger tight, then tighten to specification.
6. Secure the front flanges to the vehicle with 5/16”-18 x .75” bolts and nuts. Tighten all 5/16" bolts to 16-18 ft. lbs. (20-24 Nm).
NOTE: Tighten all nuts finger tight, then tighten to specification.
7. Check all nuts and bolts for proper torque and installation. Replace the storage box back into position and fasten with four
screws. To remove the cab frame, reverse the installation instructions.
To Next Page
Loading...
Need help?
General
