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Polaris 2009 RANGER 700 User Manual

Polaris 2009 RANGER 700
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3.45
ENGINE
3
5. Measure ID of camshaft journal bores.
6. Calculate oil clearance by subtracting journal O.D.s from
journal bore I.D.s. Compare to specification.
NOTE: Replace camshaft if damaged or if any part is
worn past the service limit.
NOTE: Replace engine block if camshaft journal
bores are damaged or worn excessively.
ENGINE REASSEMBLY
Crankcase Reassembly
NOTE: Before assembly, clean bolts and bolt holes
with Primer N (PN 2874275) to remove any debris.
This will ensure proper sealing when installing bolts.
1. Install oil pick up (A), if removed. Torque to specification.
2. Install oil baffle weldment (B). Torque to specification.
= In. / mm.
Camshaft Journal Bore I.D.:
(Mag): 1.656" ± 0.00039" (42.07± 0.010 mm)
( C t r.) 1. 637 " ± 0 .00 039 " ( 4 1. 58 ± 0.0 10 m m)
(PTO) 1.617" ± 0.00039" (41.07 ± 0.010 mm)
= In. / mm.
Calculated Camshaft Oil Clearance:
Std: 0.0027" (.070mm)
Limit: .0039" (.10 mm)
CAUTION
After any reassembly or rebuild, the engine
must be primed using the Oil Priming Adapter
(PU-45778) and a 3/4-full oil filter before initial
start-up (see “Oil Pump Priming”).
= T
Oil Baffle Weldment &
Oil Pick Up Bolt Torque:
60 ± 6 in. lbs. (6.8 ± 0.68 Nm)
B
A

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Polaris 2009 RANGER 700 Specifications

General IconGeneral
BrandPolaris
Model2009 RANGER 700
CategoryUtility Vehicle
LanguageEnglish

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