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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
39. Install water pump cover (R) with new O-ring seal.
Torque bolts to specification in proper sequence (see
Page 3.4).
Water Pump Housing Bolt:
96 ± 12 in-lbs (10.85 ± 1.35 Nm)
Torque in proper sequence
40. Sparingly apply Starter Drive Grease (PN 2871423)
to the starter drive. Install the starter bendix.
NOTE: There are thrust washers on both sides
of starter drive.
Flywheel / Stator Installation
NOTE: Before assembly, clean the bolts and bolt
holes with Loctite Primer N (commercially available)
to remove any debris. This will ensure proper
sealing when installing bolts.
1. Install stator assembly (S) and bolts. Torque bolts to
specification.
2. Install the wire hold down bracket (T). Install two new
wire hold down bolts. New bolts contain patch-lock.
Torque bolts to specification, following the proper bolt
torque sequence. Coat the stator wire grommet (U)
with Nyogelä Grease (PN 2871329).
NOTE: Verify stator wires are routed properly
under the wire hold down bracket.
Stator Assembly Bolts:
84 ± 8 in-lbs (9.5 ± 0.9 Nm)
ENGINE
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