Polaris RZR 800 2013 User Manual

2.4
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Pre-Ride - 50 Hour Maintenance Interval
Item
Maintenance Interval
(whichever comes first)
Remarks
Hou-
rs
Calendar
Miles
(KM)
■
Steering
-
Pre-Ride
-
Make adjustments as needed.
See Pre-Ride Checklist on Page 2.10.
▶
Front / Rear Suspension
-
Pre-Ride
-
Tires
-
Pre-Ride
-
▶
Brake Fluid Level
-
Pre-Ride
-
▶
Brake Pedal Travel
-
Pre-Ride
-
Brake Systems
-
Pre-Ride
-
Wheels / Fasteners
-
Pre-Ride
-
Frame Fasteners
-
Pre-Ride
-
▶
E
Engine Oil Level
-
Pre-Ride
-
▶
E
Air Filter
-
Pre-Ride
-
Inspect; replace as needed
Coolant Level
-
Daily
-
Check level daily, change coolant every 2 years
Head Lamp / Tail Lamp
-
Daily
-
Check operation; apply dielectric grease if replacing
▶
E
Air Filter
-
Weekly
-
Inspect; replace as needed
▶
■
Brake Pad Wear 10 H
Monthly 100 (160) Inspect periodically
Battery
25 H
Monthly 250 (400)
Check terminals; clean; test
▶
E
Engine Breather Filter
(if equipped)
25 H
Monthly 250 (400) Inspect; replace if necessary
▶
E
Engine Oil Change
(Break-In Period)
25 H 1 M
250 (400)
Perform a break-in oil change after the first 25
hours or one month of operation
▶
Front Gearcase Oil
(Demand Drive )
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
Rear Gearcase Oil
(ATV Angle Drive Fluid)
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
Transmission - Main
(AGL Gearcase Lubricant)
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
Transmission - Transfer
(AGL Gearcase Lubricant)
25 H 1 M
250 (400) Initial fluid level inspection; add lubricant if needed
▶
General Lubrication 50 H 3 M
500 (800) Lubricate all fittings, pivots, cables, etc.
Shift Linkage
50 H 6 M
500 (800) Inspect, lubricate, adjust
■
Steering
50 H 6 M
500 (800)
Lubricate
▶
Front / Rear Suspension
50 H 6 M
500 (800)
Lubricate
■
E
Throttle Cable / Throttle Pedal 50 H 6 M
500 (800) Inspect; adjust; lubricate; replace if necessary
E
Throttle Body Air Intake Ducts /
Flange
50 H 6 M
500 (800) Inspect ducts for proper sealing / air leaks
Cooling System
50 H 6 M
500 (800)
Inspect coolant strength seasonally; pressure test
system yearly
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
MAINTENANCE

Polaris RZR 800 2013 Specifications

General

Brand	Polaris
Model	RZR 800 2013
Category	Offroad Vehicle
Language	English