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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
14. Using an 11/16" socket, remove the nut retaining the
valve stack and piston.
IMPORTANT: Keep the rebound and
compression valve stacks in the order they were
removed. If unsure of order, refer to “Shock
Valving” under the “Shock Service Information”
provided earlier in this section.
15. Place the valve stack on a clean shop towel in order
of removal.
16. Inspect the valves for kinks, waves, pits or foreign
material.
17. Inspect the piston wear band and replace if damaged
or worn.
18. Use the appropriate shock body holding tool to
properly secure the shock assembly into a vice for
service.
Shock Body Holding Tool: PU-50979
19. Using a 9/16" socket w/ extension, remove the
fastener retaining the clicker valve stack. Place the
valve stack on a clean shop towel in order of
removal.
IMPORTANT: Keep the valve stack in the order it
was removed. If unsure of order, refer to “Shock
Valving” under the “Shock Service Information”
provided earlier in this section.
20. Inspect the valves for kinks, waves, pits or foreign
material
21. Thoroughly clean all shock components and shock
body prior to assembly.
Walker Evans™ Shock Assembly
1. Install new seals and O-rings on the seal head
assembly.
2. Use the appropriate shock rod holding tool and a
vise to mount the shock rod vertically with the
threaded end upward.
Shock Rod Holding Tool: 2872429
3. Install the appropriate Shock Seal Protector Sleeve
over the shaft threads.
Front Shock Seal Protector Sleeve:
PU-50939
4. Install seal head assembly onto the shock shaft.
5. Remove the Shock Seal Protector Sleeve.
6. Place the compression valve stack on the rod in the
reverse order of disassembly.
BODY / STEERING / SUSPENSION
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