Polaris RZR 800 2013 User Manual

3
3.19
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Engine Removal
Because of its design configuration and fastener torque
requirements, Polaris recommends removing the engine,
transmission and rear gearcase as one assembly. Use
the following procedure when engine removal is
required.
IMPORTANT: Some engine repair procedures can be
performed without removing the engine assembly
from the vehicle. Refer to “Accessible Engine
Components” on Page 3.16 for further information.
NOTE: The use of an overhead or portable engine
hoist is the only recommended method for removing
and installing the engine / transmission / rear
gearcase assembly.
NOTE: Have an assistant help guide the engine in
and out of the vehicle while using an engine hoist to
prevent personal injury or damage to vehicle
components.
WARNING
Always wear safety glasses and proper shop clothing
when performing the procedures in this manual. Failing
to do so may lead to possible injury or death.
1. If vehicle was recently operated, allow it to cool down
before attempting to perform any work.
2. Clean work area.
3. Thoroughly clean the engine and chassis.
4. Drain appropriate lubricant(s):
• If servicing the engine, drain engine oil.
• If servicing the transmission, drain the lubricant
from the main gearcase and transfer case.
• If servicing the rear gearcase, drain the gearcase
lubricant.
5. Remove the driver’s seat (see Chapter 5).
6. Disconnect negative (-) battery cable.
7. Remove the passenger seat(s) and remove the rear
service panel (see Chapter 5).
8. Remove the (2) screws (A) from the rear of the
center console (RZR / RZR S only).
9. Remove the rear seat base assembly from the
vehicle:
• RZR / RZR S: Remove the (2) fasteners (B) from
the rear seat base (as shown above).
• RZR 4: Remove the (2) fasteners and seat latch
plunger (C). Slide the rear seat base to the left and
remove it.
10. Remove the rear bumper, rear cargo box and box
supports from the vehicle (see Chapter 5).
ENGINE

Polaris RZR 800 2013 Specifications

General

Brand	Polaris
Model	RZR 800 2013
Category	Offroad Vehicle
Language	English