Polaris RZR 800 2013 User Manual

2
2.5
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
100 - 300 Hour Maintenance Interval
Item
Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar
Miles
(KM)
▶
E
Engine Oil and
Oil Filter Change
100 H 6 M
1000 (1600)
Perform a break-in oil change at 25 hours or one
month / always replace oil filter when changing
engine oil
▶
Front Gearcase Oil
(Demand Drive )
100 H 12 M
1000 (1600) Change lubricant
▶
Rear Gearcase Oil
(ATV Angle Drive Fluid)
100 H 12 M
1000 (1600) Change lubricant
▶
Transmission - Main
(AGL Gearcase Lubricant)
100 H 12 M
1000 (1600) Change lubricant
▶
Transmission - Transfer
(AGL Gearcase Lubricant)
100 H 12 M
1000 (1600) Change lubricant
■
E
Fuel System
100 H 12 M
1000 (1600)
Check for leaks at fill cap, fuel line / rail, and fuel
pump: Replace lines every two years
■
E
Spark Plug
100 H 12 M
1000 (1600) Inspect; replace as needed
Drive Belt 100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Radiator 100 H 12 M
1000 (1600) Inspect; clean external surfaces
▶
Cooling Hoses
100 H 12 M
1000 (1600) Inspect for leaks
▶
Engine Assembly Mounts
100 H 12 M
1000 (1600) Inspect, torque to specification
Exhaust Muffler / Pipe
100 H 12 M
1000 (1600) Inspect
▶
Wiring
100 H 12 M
1000 (1600)
Inspect for wear, routing, security; apply dielectric
grease to connectors subjected to water, mud, etc.
■
Clutches (Drive and Driven)
100 H 12 M
1000 (1600) Inspect; clean; replace worn parts
■
Front Wheel Bearings
100 H 12 M
1000 (1600) Inspect; replace as needed
▶
Shocks 100 H
- -
Visually inspect shock seals
▶
■
Shocks
-
12 M
1500 (2400) Change shock oil and inspect seals
■
Brake Fluid 200 H 24 M
2000 (3200) Change every two years (DOT 4)
Spark Arrestor
300 H 36 M
3000 (4800)
Clean out
■
Toe Adjustment
-
Inspect periodically; adjust when parts are replaced
Headlight Aim
-
Adjust as needed
▶ Perform these procedures more often for vehicles subjected to severe use.
E Emission Control System Service (California)
■ Have an authorized Polaris dealer perform these services.
MAINTENANCE

Polaris RZR 800 2013 Specifications

General

Brand	Polaris
Model	RZR 800 2013
Category	Offroad Vehicle
Language	English