6.32
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
5. Install bushing tool (Item 2).
6. Install left hand nut (C) and spacer onto puller rod and
tighten by hand. Turn puller barrel for further tension if
needed.
7. Turn clutch sheave counterclockwise until bushing is
removed and sheave comes free.
8. Remove nut (C) (left hand thread) from puller rod and
set aside.
9. Remove adapters from puller.
10.Remove bushing and removal tool from adapters.
Discard bushing.
Clutch Bushing Installation
1. Install puller adapter (Item 10) onto puller.
2. Install adapter (Item 9) onto puller.
3. Apply Loctite™ 609 evenly to bushing bore inside
moveable sheave.
4. Install sheave face down on puller.
5. Install new bushing on installation tool (Item 2) and
install assembly into sheave.
6. Install left hand thread nut (C) onto puller rod and
hand tighten against installation tool.
7. Turn clutch sheave counterclockwise, making sure
bushing is drawn straight into bore. Continue until
bushing is seated.
8. Remove nut (C) from puller rod and set aside.
9. Remove installation tool and clutch sheave from
puller.
Clutch Assembly
1. Install a new bearing onto the clutch shaft using an
arbor press. Once bearing is fully seated, install a
new snap ring.
2. Install the shaft and bearing assembly into the outer
sheave.
NOTE: Press only on the outer race of the
bearing during installation to prevent damaging
the bearing.
CLUTCHING
To Next Page
Loading...
Need help?
General
