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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
5. Push caliper piston into the caliper bore slowly using
a C-clamp or locking pliers with pads installed.
NOTE: Brake fluid will be forced through
compensating port into master cylinder fluid
reservoir when piston is pushed back into
caliper. Remove excess fluid from reservoir as
required.
6. Push caliper mounting bracket inward and slip outer
brake pad past the edge to remove.
7. Remove the inner brake pad.
Pad Inspection
1. Clean the caliper with brake cleaner or alcohol.
Measure the thickness of the pad material. Replace
pads if worn beyond the service limit.
Rear Brake Pad Thickness:
Standard: 0.298 ± 0.007” (7.57 ± 0.178 mm)
Service Limit: 0.180” (4.6 mm)
BRAKES
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