5.26
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Steering Wheel Removal (Non-EPS Models)
CAUTION
This procedure should NOT be used on EPS models.
Using this procedure on an EPS model can
permanently damage the EPS unit and cause a Power
Steering Fault.
1. Remove the steering wheel cap.
2. Loosen the nut and back it half way off the steering
shaft.
3. With a glove on your hand, place it under the
steering wheel. Lift upward on the inner portion of the
steering wheel while using a hammer to strike the
steering shaft nut.
IMPORTANT: If the steering wheel will not pop
loose, proceed to “Steering Shaft Removal”.
4. Once the steering wheel pops loose, completely
remove the nut and lift the steering wheel off the
shaft.
Steering Shaft Removal (Non-EPS Models)
1. Remove the pinch bolt retaining the lower portion of
the steering shaft to the steering gear box assembly.
2. Remove the fastener retaining the upper portion of
the steering wheel tilt shock to the pivot tube.
3. Remove the (2) fasteners that retain the pivot tube.
4. Remove the steering shaft, pivot tube and steering
wheel from the vehicle as an assembly.
5. Refer to steps 11-13 of the “Steering Shaft Bearing
Replacement” procedure for installation.
Steering Shaft Bearing Replacement
IMPORTANT: Replacement pivot tube assembly
comes with new upper and lower bearings installed.
Use this procedure if replacing the bearings only.
1. Perform the “Steering Shaft Removal” procedure.
2. Remove the steering wheel cap and retaining nut.
3. Press steering shaft out of the steering wheel and
pivot tube.
4. Note the order and location of the washers and
spacers between the steering wheel and pivot tube.
5. Drive the bearings out of the pivot tube using a drift
punch.
6. Inspect the pivot tube bearing surfaces for signs of
excessive wear or damage.
BODY / STEERING / SUSPENSION
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