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5.27
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
7. Apply Loctite
®
271
™
(Red) to the outer
circumference of the new lower bearing race. Slide
the new lower bearing onto the steering shaft and
install the steering shaft through the pivot tube.
NOTE: Use care not to allow any of the Loctite
®
to get in the bearing.
NOTE: Be sure the lower washers and spacers
are still on the steering shaft.
8. Apply Loctite
®
271
™
(Red) to the outer
circumference of the new upper bearing race. Slide
the new upper bearing onto the steering shaft and
press it into the pivot tube by hand.
NOTE: Use care not to allow any of the Loctite
®
to get in the bearing.
NOTE: Bearings will be seated in the pivot
housing upon tightening the steering wheel nut
in step 14.
9. Reinstall the upper washers and spacers in the order
in which they were removed.
10. Install the steering wheel and hand tighten the nut.
11. Reinstall the steering shaft assembly in the vehicle.
Install the lower portion of the steering shaft onto the
steering gear box assembly. Refer to “Steering Shaft
Removal (Non-EPS Models)”. Torque the lower
pinch bolt to specification.
Lower Pinch Bolt:
30 ft-lbs (41 Nm)
12. Install the (2) fasteners that retain the pivot tube.
Refer to “Steering Shaft Removal (Non-EPS
Models)”. Torque fasteners to specification.
Pivot Tube Fasteners:
23 ft-lbs (31 Nm)
13. Install the fastener retaining the upper portion of the
steering wheel tilt shock to the pivot tube. Refer to
“Steering Shaft Removal (Non-EPS Models)”. Torque
fastener to specification.
Upper Tilt Shock Fastener:
7 ft-lbs (10 Nm)
14. Be sure the front wheels are facing straight forward.
Remove the steering wheel and align as needed.
Torque the steering wheel nut to specification.
Steering Wheel Nut:
28 ft-lbs (38 Nm)
15. Wipe the pivot tube clean of any excess Loctite
®.
16. Install steering wheel cap and field test steering
operation.
BODY / STEERING / SUSPENSION
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