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5.5
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
CAB FRAME (RZR / RZR S)
Assembly / Removal
NOTE: Finger tighten all components until cab
frame is completely assembled on vehicle, then
tighten to specifications listed.
1. Assemble the rear cab frame and the front cab frame
at the coupler joints and secure with four (3/8-16 x 1
1/4) bolts and (3/8-16 Nyloc) nuts. Tighten bolts to
specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
2. Place the assembled cab frame onto the vehicle and
align the rear mount holes. Fasten the rear cab
frame brackets to vehicle with four (M10x1.5x25)
bolts and (M10x1.5) nuts. Tighten bolts to
specification. Fasten the two self-tapping screws to
the rear inner portion of the bracket on each side.
Tighten screws to specification.
M10-1.5 Bolts:
30 ft-lbs (41 Nm)
Tap Screws:
15 ft-lbs (20 Nm)
3. Place the straps from the safety net over the front
coupler posts.
4. Fasten the front of the cab frame to the base
brackets and secure with four (3/8-16 x 1 1/4) bolts
and (3/8-16 Nyloc) nuts. Tighten screws to
specification.
3/8-16 Bolts:
25-28 ft-lbs (34-38 Nm)
5. Attach side bars to cab frame using M6 screws and
nuts on top and M8 screws and nuts on the bottom.
Tighten to specification.
M6 / M8 Screws:
16-18 ft-lbs (22-24 Nm)
6. To remove the cab frame, reverse the assembly
procedure (steps 1-5).
BODY / STEERING / SUSPENSION