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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Moveable Sheave Bushing Inspection
2. Inspect the Teflon™ coating on the moveable sheave
bushing.
Moveable Sheave Bushing Inspection:
Replace the cover bushing if more brass than
Teflon™ is visible on the bushing. Refer to bushing
replacement in this chapter.
Roller, Pin, and Thrust Washer Inspection
1. Inspect all rollers, bushings and roller pins by pulling
a flat metal rod across the roller. Turn roller with your
finger. If you notice resistance, galling, or flat spots,
replace rollers, pins and thrust washers in sets of
three. Also inspect to see if roller and bushing are
separating. Bushing must fit tightly in roller. Use the
Roller Pin Tool (PN 2870910) to replace rollers and
pins. Take care not to damage roller bushing or
bearing surface of the new pin during installation.
2. Rubber backed buttons can be used in all clutches if
the hollow roller pin is changed to the solid roller pin.
NOTE: The rubber side of the button is
positioned toward the solid roller pin.
Clutch Inspection
NOTE: Remove cover, spring and spider following
instructions for drive clutch disassembly, then
proceed as follows:
1. Remove the moveable sheave spacer (A). Inspect
for damage or wear.
CLUTCHING
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