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7.51
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
Gearcase Installation
1. Install the rear gearcase by reversing the procedure
listed under “REAR GEARCASE - Gearcase
Removal” at the beginning of this section.
IMPORTANT: When reinstalling the transmission
to rear gearcase mount bracket, it is extremely
important to torque all (7) fasteners to
specification. Refer to the “Installation”
procedure listed on page 4.15.
NOTE: Special tool (PA-48873) will be required
to torque the mounting bracket fasteners when
the transmission and rear gearcase are installed
in the vehicle. Refer to the “Installation”
procedure listed on page 4.15.
2. Add Polaris ATV Angle Drive Fluid to rear gearcase.
Refer to maintenance information in Chapter 2 for
more details. Torque drain and fill plugs to
specification.
Rear Gearcase Capacity:
26 fl. oz. (769 ml)
or to bottom of fill plug hole threads
See Chapter 2
Drain / Fill Plug:
Drain Plug - 30-45 in-lbs (3-5 Nm)
Fill Plug - 40 ft-lbs (54 Nm)
FINAL DRIVE
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