5
5.55
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
8. Depress reservoir cap and remove retaining ring
from the reservoir.
9. Remove the reservoir cap.
10. Install the Bearing Cap Removal Tool (commercially
available) around shock body.
11. Place a retaining ring (A) in the groove between the
body and the cap.
12. Tap tool upward with a rubber mallet to release and
remove bearing cap.
13. Press downward on the bearing assembly (B) to
expose the retaining ring (C). Remove the retaining
ring from the shock body.
14. Install the Shock IFP Tool (2871351) onto the IFP
located in the reservoir.
15. Push downward on the IFP tool while pulling upward
on the shock shaft to remove the shock shaft
assembly.
16. Remove the center screw and O-ring from the IFP.
17. Remove the IFP using the Shock IFP Tool
(2871351).
18. Remove shock body assembly from the vise. Drain
and properly dispose of shock oil.
19. Secure the shock rod in a vice using the shock rod
holding tool (2872429). Position the shock rod so the
threaded end is facing upward.
20. Using a 3/4" wrench, remove and discard the lock
nut from the end of shock rod.
IMPORTANT: Keep the rebound and
compression valve stacks in the order they were
removed. If unsure of order, refer to “Shock
Valving” under the “Shock Service Information”
provided earlier in this section.
BODY / STEERING / SUSPENSION