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9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
2. Install the jounce bumper onto the shock rod.
3. Install the Shock Seal Protector Sleeve (PU-50939)
onto the shaft threads.
4. Lubricate the shock rod and the Shock Seal
Protector Sleeve with new shock oil.
5. Lubricate and install the bearing cap onto the shock
rod.
6. Lubricate and install the bearing assembly onto the
shock rod.
7. Remove the Shock Seal Protector Sleeve.
8. Lubricate and install the compression valve stack. If
your compression valve stack had a bleed shim, it
must be installed in time with the compression ports.
9. Install the piston assembly onto shock rod. Be sure
rebound side of the piston is facing up.
10. Lubricate and install the rebound valve stack.
11. Install NEW lock nut and torque to specification.
IMPORTANT: Be sure to keep the piston
compression ports and shim in time while
torquing nut (if equipped).
Shock Rod Nut:
18 ft-lbs (24 Nm)
12. Remove the shock rod assembly from the vise and
place on a clean shop towel.
13. Use the appropriate shock body holding tool (PS-
45281-A) to properly secure the shock body
assembly into a vice for service.
14. Fill the reservoir 3/4 full with the proper shock oil.
15. Verify the center screw and O-ring are not installed
into the IFP.
BODY / STEERING / SUSPENSION
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