6.10
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
3. Apply RTV silicone sealant to the back side of the
inner clutch cover to ensure a water tight fit between
the engine and inner clutch cover. Both surfaces
must be clean to ensure adhesion of silicone sealant.
4. Install and properly align the inner clutch cover.
5. Install the bolts and washers that retain the cover to
the transmission. Torque bolts to specification (see
next page).
6. Install the screws that retain the cover to the engine.
Torque screws to specification (see next page).
Remove any excess silicone sealant.
7. Install clutch offset washers on the transmission
input shaft.
8. Clean the splines inside the driven clutch and on the
transmission input shaft.
9. Apply a light film of grease to the splines on the
shaft.
10. Install the driven clutch, washer, lock washer, and
retaining bolt. Torque to specification (see next
page).
11. Clean end of taper on crankshaft and the taper bore
inside drive clutch.
12. Install drive clutch and torque retaining bolt to
specification.
13. Reinstall drive belt noting direction of belt rotation
(see “DRIVE BELT - Belt Installation”). If a new belt is
installed, install so numbers can be easily read.
14. Replace the outer clutch cover rubber gasket with
the narrow side out.
15. Reinstall outer clutch cover and secure with screws.
Torque screws to specification.
Inner Cover Bolt (Rear): 12 ft-lbs (16.6 Nm)
Outer Cover Bolt: 45-50 in-lbs (5-5.6 Nm)
Driven Clutch Retaining Bolt: 17 ft-lbs (23.5 Nm)
Drive Clutch Retaining Bolt: 40 ft-lbs (54 Nm)
16. Install the clutch cover outlet duct and tighten the
clamps.
17. Reinstall the rear seat base assembly and torque the
mounting bolts to specification.
Mounting Bolts:
40 ft-lbs (54 Nm)
CLUTCHING
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