6.12
9924707 - 2013–2014 RZR 800 Service Manual
© Copyright 2013 Polaris Sales Inc.
5. Inspect the belt to sheave clearance again. If the belt
rests evenly between the drive clutch stationary and
moveable sheaves, the offset is correct and the
vehicle can be reassembled. If the belt is still
contacting either sheave, repeat steps 2 - 5 until the
correct offset is achieved.
6. Inspect the outer clutch cover gasket. Replace if
damaged.
7. Install the outer clutch cover and torque the cover
screws to specification.
Cover Screws:
45-50 in-lbs (5-5.6 Nm)
8. Install the clutch cover outlet duct and tighten the
clamps.
9. Sit in the driver’s seat, apply the brake and start the
engine. Place the gear selector in high range and
test the vehicle for drive clutch drag or hard shifting
while at idle speed. If shifting remains difficult, refer
to the note below.
NOTE: If the vehicle or drive clutch is new (less
than 0.2 hours), remain in the driver's seat with
the gear selector in high range. Allow the engine
to idle for five minutes to break in the drive
clutch hub bearing.
CAUTION
Do not leave the vehicle unattended.
10. Reinstall the rear seat base assembly and torque the
mounting bolts to specification.
Mounting Bolts:
40 ft-lbs (54 Nm)
11. Reinstall the rear service panel and seats.
CLUTCHING
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