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8.6

9924707 - 2013–2014 RZR 800 Service Manual

9. Disassemble the cover as required, replacing

components that are failed or worn. Check bearings

for wear or damage and replace as needed using a

press and standard bearing removal tools. Discard

removed bearings as they become damaged by the

removal process.

10. Remove intermediate pinion shaft assembly from the

housing. Check bearings and gear teeth for wear or

damage and replace as needed. The shaft can be

disassembled as shown using a press and standard

bearing removal tools.

11. Disassemble the output pinion shaft assembly by

removing the retaining screws on the bearing cup/

bracket assembly. Replace the output shaft seal. The

output pinion shaft can be disassembled as shown

using a press and standard bearing removal tools.

12. Output shaft bearing cup is a slip-fit. Remove and

record number and thickness of shims and set aside.

Note the alignment dowels (circled) for installation.

TRANSMISSION

Polaris RZR 800 2013 User Manual

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