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Siemens SIMOTION D4x5-2 User Manual
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SIMOTION
SIMOTION D4x5-2
Commissioning and Hardware Installation Manual
Valid for
SIMOTION D4x5-2, CX32-2, CBE30-2 and TB30
as of version 5.2
03/2018
A5E33441636B
Preface
Safety instructions
1
Description
2
Installing
3
Connecting
4
Commissioning (hardware)
5
Parameter assignment /
addressing
6
Commissioning (software)
7
Service and maintenance
8
Diagnostics
9
Configuration
of
drive-related
I/Os (without symbolic
assignment)
A
Standards and approvals
B
ESD guidelines
C
2
Table of Contents
Default Chapter
3
Preface
3
Table of Contents
7
1 Safety Instructions
15
Fundamental Safety Instructions
15
Safety Instructions for Electromagnetic Fields (EMF)
15
Handling Electrostatic Sensitive Devices (ESD)
15
Security Information
16
Danger to Life Due to Software Manipulation When Using Removable Storage Media
16
Residual Risks of Power Drive Systems
17
Specific Safety Information for SIMOTION D4X5-2
18
2 Description
21
System Overview
21
System Components
25
I/O Integration
31
Commissioning Software
32
3 Installing
35
Installation Notes
35
Installing the SIMOTION D4X5-2
36
Mounting the SIMOTION D4X5-2 with Spacers
37
Mounting the SIMOTION D425-2 and D435-2 Without Spacers
38
Mounting the SIMOTION D445-2 and D455-2 Without Spacers (External Air Cooling)
39
Fixing Elements
41
Installing Supplementary System Components
43
Installing the TB30
43
Installing the CBE30-2
43
Installing the CX32-2
44
Removing the Cover of the CX32-2
50
Alternative Mounting Position
51
Fundamentals
51
Requirements
51
Mounting the D4X5-2 / CX32-2
52
Technical Data / Approvals / Certifications
53
4 Connecting
55
General Overview
55
Protective Conductor Connection and Potential Equalization
57
Opening the Front Cover
61
Power Supply
63
Safety Rules
63
Standards and Regulations
63
Mains Voltage
64
Connecting the Power Supply
65
Connecting DRIVE-Cliq Components
66
DRIVE-Cliq Wiring
66
Connectable DRIVE-Cliq Components
68
Connecting the CX32-2
69
Connecting I/Os
72
Creating a Shield Connection
72
Connecting I/Os of the TB30
74
Connecting PROFIBUS/MPI
76
PROFIBUS Connection Components
76
PROFIBUS Cables and Connectors
76
Length of PROFIBUS Cables
77
Rules for the Laying of PROFIBUS Cables
78
Connecting PROFIBUS DP (Interfaces X126 and X136)
79
Connection Rules in the PROFIBUS Subnet
81
Operating the X136 Interface as MPI
82
Connecting PROFINET IO Components
85
Wiring PROFINET
85
PROFINET Cables and Connectors
86
Connecting Ethernet
88
Wiring Ethernet
88
Ethernet Cables and Connectors
89
Routing
90
Routing on SIMOTION D
90
Routing on SIMOTION D (SINAMICS Integrated)
94
5 Commissioning (Hardware)
95
Requirements for Commissioning
95
Inserting the Compactflash Card
95
Checking the System
98
Switching on the Power Supply
98
RESET Button
101
User Memory Concept
102
SIMOTION D4X5-2 Memory Model
102
Properties of the User Memory
103
Operations and Their Effect on the User Memory
106
Replacing Modules in the Spare Part Scenario
114
Fan
117
Cooling the SIMOTION D4X5-2
117
Fan/Battery Module
118
Overview of States, Fan/Battery Module
119
Response to Overtemperature
121
6 Parameter Assignment / Addressing
123
Software Requirements
123
Creating a Project and Configuring the Communication
124
Creating a SIMOTION Project and Inserting a D4X5-2
124
Configuring the PROFIBUS PG/PC Interface
126
Configuring the Ethernet PG/PC Interface
128
Representation of SIMOTION D4X5-2 in HW Config
130
Configuring PROFIBUS DP
132
General Information about Communication Via PROFIBUS DP
132
Operating the SIMOTION D4X5-2 on PROFIBUS DP
133
Assignment of the PROFIBUS Addresses in HW Config
134
Setting the DP Cycle and System Cycle Clocks
135
Cycle Clock Scaling of External PROFIBUS Interface to Internal PROFIBUS Interface
136
Internal PROFIBUS Interface with DP Integrated < 0.5 Ms
138
Creating a New PROFIBUS Subnet
139
Modifying the Data Transmission Rate
140
Establishing a PG/PC Assignment
141
Configuring the MPI Bus
143
Operating the X136 Interface as MPI
143
MPI Parameters
143
Configuring PROFINET IO
144
General Information about Communication Via PROFINET IO
144
Setting a Send Cycle Clock and System Cycle Clocks
148
Basic Principles
148
Setting of the Cycle Clocks (One Servo Activated = Default)
152
Setting of the Cycle Clocks (Two Servos Activated)
154
Using a Second PROFINET Interface
156
PROFINET V2.3: Optimized Data Transfer / 125 Μs PROFINET Send Cycle Clock
158
Properties of PROFINET
159
Configuration Tasks
160
Configuring an Ethernet Subnet
161
Properties of the Ethernet Interfaces
161
Configuring Ethernet Addresses in HW Config
165
Reading out IP and MAC Address
166
7 Commissioning (Software)
169
Overview of Commissioning
169
Symbolic Assignment / Adaptation
169
Procedure When Commissioning
173
Important Functions for the Project Handling During Commissioning
174
Performing the Configuration for the D4X5-2 Offline
175
Overview
175
Accessing the Drive Wizard
176
Configuring Components
177
Downloading a Project into the Target System
197
Downloading a Project to the Compactflash Card
200
Loading a Project, Including Sources and Additional Data
201
Archiving a Project to the Compactflash Card (Zip File)
202
Performing an Online Configuration for the D4X5-2
203
Overview
203
Establish an Online Connection
203
Starting Automatic Configuration
204
Editing SINAMICS Components
209
Downloading a Project to the SIMOTION D4X5-2
209
Configuring a CX32-2
211
Overview
211
Basic Principles of the CX32-2
211
Preparing for Configuration
212
Displaying the Topology
215
CX32-2 Offline Configuration
216
Loading a Project Created Offline to the Target System
217
Loading a Project Created Offline to the CF Card
218
Performing an Online Configuration for the CX32-2
219
CX32-2 Configuration Information
220
CX32-2 Power-Up
220
Interconnecting the Infeed "Operation" Signal on the CX32-2
221
Upgrading the CX32-2
223
Replacing the CX32-2
224
Additional Information on Configuring the SINAMICS Integrated
225
Settings for DP Slave Properties
225
Using Vector Drives
227
Setting the Time of Day
230
Backing up / Restoring / Deleting SINAMICS NVRAM Data
233
SINAMICS Diagnostic Buffer
237
Acyclic Communication with the Drive
237
Control Properties and Performance Features
239
Current Controller Cycle Clocks <> 125 Μs / Use of Output Cams and Measuring Inputs
239
CU-Link (Data Transfer Via DRIVE-Cliq)
241
Licenses for the SINAMICS Integrated / CX32-2
251
Support of Motors with PT1000 Temperature Sensor
252
Support of Motor Modules (C/D Type)
252
Testing a Drive with the Drive Control Panel
254
Creating and Testing Axes
257
Overview of SIMOTION Engineering
257
Creating an Axis with the Axis Wizard
257
Testing the Axis with the Axis Control Panel
264
Activating the Infeed (Line Module)
267
Infeed Without DRIVE-Cliq Connection
267
Infeeds with DRIVE-Cliq Connection
268
Using One Infeed for Several Cus
269
Setting up Addresses and Message Frames
271
Setting up Communication for Symbolic Assignment
271
Message Frame Configuration
271
Linking an Additional Encoder (Optional)
275
Basic Principles
275
Additional Encoders on the Drive
275
Additional Encoders Via PROFIBUS/PROFINET
277
Symbolic Assignment of I/O Variables (Profidrive Message Frame / Drive Parameters)
278
Symbolic Assignment of I/O Variables to the Profidrive Message Frame of the to Axis
278
Symbolic Assignment of I/O Variables to Drive Parameters
278
Configuring Drive-Related I/Os (with Symbolic Assignment)
282
Configuration of the I/O Terminals
283
Configuration of the D4X5-2 I/Os (Terminal X122/X132)
284
Configuration of the D4X5-2 I/Os (Terminal X142)
285
Configuration of the CX32-2/Cu3Xx/Tb30/Tmxx I/O Terminals
286
Configuration of the ET 200SP/MP Timer DIDQ
287
Configuration of the Technology Objects and I/O Variables
288
Configuration of Global Measuring Inputs
288
Configuration of Local Measuring Inputs
289
Configuration of Output Cams / Cam Tracks
289
Supplementary Interconnection Options for X142 I/Os
291
Configuration of the I/Os (Variables / to Axis)
294
DMC20/DME20 DRIVE-Cliq Hub
296
Hub Properties
296
Creating a DMC20/DME20 DRIVE-Cliq Hub
297
TM41 Terminal Module
298
Overview
298
Configuring TM41 at SINAMICS Integrated
298
Configuring the TM41 Using the Axis Wizard
299
Optimizing the Drive and Controller
301
Overview of Automatic Controller Setting
301
Automatic Speed Controller Setting
302
Automatic Position Controller Setting
303
Measuring Functions, Trace, and Function Generator
304
Manual Speed Controller Optimization
306
Loading and Saving SIMOTION User Data
310
Deleting Data
312
Overview of Data Deletion
312
Memory Reset of SIMOTION D4X5-2
312
Deleting User Data on Compactflash Card
315
Restoring the Default Settings of SINAMICS Integrated
315
Setting SIMOTION D4X5-2 to the Factory Settings
316
Powering down the System
317
Configuring Safety Integrated Functions
318
Overview
318
Activate Safety Integrated Functions
321
Quantity Structures
327
Migration of SIMOTION D4X5 to SIMOTION D4X5-2
330
Changeover from SIMOTION D4X5 to SIMOTION D4X5-2
330
Permissible Combinations
334
8 Service and Maintenance
337
Overview
337
Replacing Modules (Spare Part Scenario)
341
Parts Replacement for SIMOTION D4X5-2
341
Removal and Replacement of the SIMOTION D4X5-2
342
Replacing DRIVE-Cliq Components
343
Replacing the Compactflash Card
345
Adapting a Project (Upgrading the Project / Replacing the SIMOTION Controller)
347
Creating Backup Copies (Project/Cf)
347
Backing up User Data (Backup Variables)
347
Upgrading a User Project to the New SCOUT Version
349
Platform Replacement Via XML Export/Import
350
Preparing the Device Replacement
352
Device Replacement in HW Config
353
Upgrading Technology Packages
354
Upgrading the Device Version of SINAMICS S120 Control Units
356
Upgrading a Library
357
Save Project, Compile and Check Consistency
358
Performing a Firmware and Project Update
359
Upgrading the Boot Loader on the Compactflash Card
359
Update - Preparatory Measures
359
Update Via SIMOTION IT Web Server
360
Upgrade Via Device Update Tool (Upgrading SIMOTION Devices)
361
Update Via Compactflash Card
365
Backup of the Compactflash Card Data
365
Firmware Update Via Compactflash Card
367
Upgrading SINAMICS
367
Download Project to Target System
369
General Information on SINAMICS Firmware Update
370
SIMOTION Compactflash Card
372
Changing the Compactflash Card
372
Writing to the the Compactflash Card
373
Formatting the Compactflash Card
373
Bootloader on the Compactflash Card
374
Recommended Method of Handling Compactflash Cards
375
Card Reader for CF Cards
376
License Key on the CF Card
376
9 Diagnostics
379
Diagnostics Via LED Displays
379
SIMOTION D4X5-2 and SINAMICS Integrated Displays
380
LED Displays of the PROFINET Interface
389
LED Displays of the Ethernet Interface
393
LED Displays of the CX32-2 Controller Extension
393
Diagnostic Data and Non-Volatile SIMOTION Data
396
Overview
396
Backup of Diagnostic Data and Non-Volatile SIMOTION Data
396
Diagnostic Data
396
Non-Volatile SIMOTION Data (Retain Data)
397
Procedure for Backing up During Operation
397
Procedure for Backing up During Startup
399
Storing Data
402
Diagnostics Via Websites
403
Delete/Restore Non-Volatile SIMOTION Data
404
Overview
404
Restoring Data with Switch Position "1" or "A
406
Back up Diagnostic Data and Non-Volatile SIMOTION Data Via the Web Server
406
Storing Diagnostics Data and Trace on the CF Card
408
Additional Service and Diagnostics Options
409
SIMOTION Task Profiler Application
409
Diagnostics Via the SIMOTION IT Web Server
409
Configuration of Drive-Related I/Os (Without Symbolic Assignment)
413
Overview
413
Local and Global Measuring Inputs
414
Configuring Local Measuring Inputs
416
Standards and Approvals
419
General Rules
419
SIMOTION D4X5-2 Device-Specific Notes
421
ESD Guidelines
423
ESD Definition
423
Electrostatic Charging of Individuals
424
Basic Measures for Protection against Discharge of Static Electricity
425
Index
427
4
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Siemens SIMOTION D4x5-2 Specifications
General
Brand
Siemens
Model
SIMOTION D4x5-2
Category
Control Unit
Language
English
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