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Siemens SINUMERIK 828D Series User Manual
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SINUMERIK
SINUMERIK 828D
Software and hardware
Service Manual
Valid for:
SINUMERIK 828D PPU 27x.4
SINUMERIK 828D PPU 290.4
CNC system software V4.8 SP4
08/2018
6FC5397-5DP40-6BA1
Preface
Fundamental safety
instructions
1
System description
2
Service cases - software
3
Service cases - hardware
4
Spare parts and accessories
5
Appendix
A
2
Table of Contents
Default Chapter
3
Preface
3
Table of Contents
5
1 Fundamental Safety Instructions
11
General Safety Instructions
11
Equipment Damage Due to Electric Fields or Electrostatic Discharge
15
Warranty and Liability for Application Examples
16
Industrial Security
17
Residual Risks of Power Drive Systems
19
2 System Description
21
System Overview
21
PPU Versions
24
3 Service Cases - Software
27
Backing up User Data
29
This Is How You Backup User Data
29
This Is How You Load the User Data Backup
32
Generating a Commissioning Archive
35
This Is How You Generate a Setup Archive on an External Data Storage Medium
35
This Is How You Read a Setup Archive from an External Data Storage Medium
38
This Is How You Generate a Setup Archive on the System Compactflash Card
40
This Is How You Read in a Setup Archive from the System Compactflash Card
41
Software Backup
44
This Is How You Generate a Software Backup
44
This Is How You Install a Software Backup
47
Updating the Software
52
Generating a Boot System on the Compactflash Card
56
This Is How You Create a Boot System
56
This Is How You Install a Software Backup Using the Boot System
59
Licensing
62
Licensing after Replacing the System Compactflash Card
62
This Is How You License a CNC Option
62
This Is How You Determine Missing Licenses/Options
64
This Is How You Generated a New License Key
65
This Is How You Display the Actual License Key
68
Machine Registration
71
This Is How You Generate the Machine Logbook
71
This Is How You Make a New Entry in the Logbook
73
This Is How You Save the Machine Identity
75
This Is How You Send the Machine Identity
77
Service and Diagnostics
78
Backing up Log Data for Service Case
78
Overview
78
Backing up Log Data to USB
78
Backing up Log Data as ZIP File
78
4 Service Cases - Hardware
79
Safety Instructions for the Hardware
81
PPU 27X.4
83
PPU Status Displays
83
This Is How You Remove the PPU
85
This Is How You Install the PPU
86
Replacing the System Compactflash Card
88
This Is How You Remove the System Compactflash Card
88
This Is How You Insert the System Compactflash Card
89
Replacing the Front Cover
91
This Is How You Remove the Front Cover
91
This Is How You Install the Front Cover
92
Machine Control Panels
93
This Is How You Remove MCP 483 USB/MCP 310 USB/MCP 416 USB
93
This Is How You Install the MCP 483 USB/MCP 310 USB/MCP 416 USB
95
Status Display MCP Interface PN
96
This Is How You Remove the MCP Interface PN
96
This Is How You Install the MCP Interface PN
98
Status Displays, MCP 483C PN
99
This Is How You Remove the MCP 483C PN
100
This Is How You Install the MCP 483C PN
102
Status Displays MCP 310C PN
103
This Is How You Remove the MCP 310C PN
104
This Is How You Install the MCP 310C PN
106
This Is How You Replace the Rotary Switch
107
I/O Modules
110
Status Displays PP 72/48D PN
110
This Is How You Remove the PP 72/48D PN
111
This Is How You Install the PP 72/48D PN
113
Status Displays PP 72/48D 2/2A PN
114
This Is How You Remove the PP 72/48D 2/2A PN
115
This Is How You Install the PP 72/48D 2/2A PN
117
Expansion Modules NX10.3 / NX15.3
118
NX10.3 / NX15.3 Status Displays
118
NX10.3 / NX15.3 Connections
119
This Is How You Remove the NX10.3 / NX15.3
119
This Is How You Install the NX10.3 / NX15.3
121
Installing SINAMICS Components
122
Releasing with a Screwdriver
122
Protective Conductor Connection and Shield Contact
122
Control Unit CU320-2 PN and CU310-2 PN
124
CU320-2 PN Status Displays
124
CU320-2 PN Connections
127
This Is How You Remove the CU320-2 PN
128
This Is How You Install the CU320-2 PN
129
CU310-2 PN Status Displays
129
CU310-2 PN Connections
133
This Is How You Remove the CU310-2 PN
134
This Is How You Install the CU310-2 PN
136
SINAMICS S120 Combi
137
S120 Combi Status Displays
137
Connections, 3-Axis Module
139
Connections, 4-Axis Module
141
How to Mount an S120 Combi Power Module
142
This Is How You Attach the Drip Protection
144
This Is How You Remove the Front Panel
145
This Is How You Open the DC Link Cover
146
This Is How You Connect the DC Link Busbars and 24 V Busbars
149
To Connect the Second Component
152
This Is How You Remove the Internal Fan
154
This Is How You Install the Internal Fan
157
This Is How You Install the External Fan
158
This Is How You Clean the Heat Sink of the S120 Combi
162
Motor Module Booksize Compact Format
166
Motor Module Booksize Compact Status Displays
166
Motor Module Connections
167
This Is How You Mount a Motor Module Booksize Compact
169
This Is How You Replace the Fan on a Motor Module Booksize Compact
170
Single Motor Modules
174
SMM Status Displays
174
SMM Connections
175
This Is How You Remove a Motor Module
176
This Is How You Install a Motor Module
178
Double Motor Modules
181
DMM Status Displays
181
DMM Connections
182
This Is How You Remove a Motor Module
183
This Is How You Install a Motor Module
185
Smart Line Modules
188
SLM (< 16 Kw) Status Displays
188
SLM (< 16 Kw) Connections
189
SLM (16 Kw and Higher) Status Displays
190
SLM (16 Kw and Higher) Connections
191
This Is How You Remove an SLM
192
This Is How You Install an SLM
194
Active Line Modules
196
ALM Status Displays
196
ALM Connections
197
This Is How You Remove an ALM
198
This Is How You Install an ALM
200
Sensor Modules Cabinet
202
SMC10/SMC20 Status Displays
202
SMC10/SMC20 Connections
203
This Is How You Remove an SMC10/SMC20
203
This Is How You Install an SMC10/SMC20
205
SMC30 Status Displays
206
SMC30 Connections
207
This Is How You Remove an SMC30
207
This Is How You Install an SMC30
209
SMC40 Status Displays
210
SMC40 Connections
211
This Is How You Remove an SMC40
211
This Is How You Install an SMC40
213
Sensor Modules External
214
SME20 Connections
214
This Is How You Remove an SME20 and Install It Again
214
SME25 Connections
215
This Is How You Remove an SME25 and Install It Again
215
SME120 Connections
217
This Is How You Remove an SME120 and Install It Again
217
SME125 Connections
218
This Is How You Remove an SME125 and Install It Again
218
Terminal Modules
220
TM54F Status Displays
220
TM54F Connections
222
This Is How You Remove an TM54F
223
This Is How You Install a TM54F
224
TM120 Status Displays
224
TM120 Safety Instructions
225
TM120 Connections
226
This Is How You Remove a TM120 and Install It Again
227
Hub Modules
228
DMC20 Status Displays
228
DMC20 Connections
229
This Is How You Remove a DMC20
229
This Is How You Install a DMC20
230
DME20 Connections
231
This Is How You Mount a DME20
232
Connection to X524 Electronics Power Supply
233
Modem Md720
234
Status Displays MODEM MD720
234
Replace SIM Card
234
This Is How You Load the Factory Settings
235
5 Spare Parts and Accessories
237
Appendix
239
Abbreviations
239
Information about Third-Party Software Used
241
Documentation Overview SINUMERIK 828D
243
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Siemens SINUMERIK 828D Series Specifications
General
Brand
Siemens
Model
SINUMERIK 828D Series
Category
Control Unit
Language
English
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