Table of contents
Preface.........................................................................................................................................................3
1 Fundamental safety instructions.................................................................................................................11
1.1 General safety instructions.....................................................................................................11
1.2 Equipment damage due to electric fields or electrostatic discharge......................................15
1.3 Warranty and liability for application examples......................................................................16
1.4 Industrial security...................................................................................................................17
1.5 Residual risks of power drive systems...................................................................................19
2 System description.....................................................................................................................................21
2.1 System overview....................................................................................................................21
2.2 PPU versions.........................................................................................................................24
3 Service cases - software............................................................................................................................27
3.1 Backing up user data.............................................................................................................29
3.1.1 This is how you backup user data..........................................................................................29
3.1.2 This is how you load the user data backup............................................................................32
3.2 Generating a commissioning archive.....................................................................................35
3.2.1 This is how you generate a setup archive on an external data storage medium...................35
3.2.2 This is how you read a setup archive from an external data storage medium.......................38
3.2.3 This is how you generate a setup archive on the system CompactFlash card .....................40
3.2.4 This is how you read in a setup archive from the system CompactFlash card......................41
3.3 Software backup....................................................................................................................44
3.3.1 This is how you generate a software backup.........................................................................44
3.3.2 This is how you install a software backup..............................................................................47
3.4 Updating the software............................................................................................................52
3.5 Generating a boot system on the CompactFlash card...........................................................56
3.5.1 This is how you create a boot system....................................................................................56
3.5.2 This is how you install a software backup using the boot system..........................................59
3.6 Licensing................................................................................................................................62
3.6.1 Licensing after replacing the system CompactFlash Card.....................................................62
3.6.2 This is how you license a CNC option....................................................................................62
3.6.3 This is how you determine missing licenses/options..............................................................64
3.6.4 This is how you generated a new license key........................................................................65
3.6.5 This is how you display the actual license key.......................................................................68
3.7 Machine registration...............................................................................................................71
3.7.1 This is how you generate the machine logbook.....................................................................71
3.7.2 This is how you make a new entry in the logbook..................................................................73
3.7.3 This is how you save the machine identity.............................................................................75
3.7.4 This is how you send the machine identity.............................................................................77
Software and hardware
Service Manual, 08/2018, 6FC5397-5DP40-6BA1 5