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TB1160W
Takeuchi TB1160W User Manual
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5-40
MAINTENANCE
EVER
Y 250 HOURS
LUBRICA
TING THE UNDERCARRIAGE
1.
Keep the machine configuration as shown in the diagram above, lower the working
equipment to the ground, and then stop the engine.
2.
Use the grease gun to lubricate the gr
ease fittings.
3.
Wipe off the excess grease.
205
207
Table of Contents
Introduction
4
Machine Description
5
Table of Contents
7
Safety
11
General Precautions
12
Precautions When Preparing
18
Precautions When Starting
22
Precautions When Operating
24
Precautions When Stopping
35
Precautions When Transporting
36
Precautions on Maintenance
38
Safety Signs (Decals)
49
Controls
53
Names of Components
54
Covers
56
Starter Key
56
Front Cover (Tool Box)
56
Tool Box
57
Fuel Filler Port
57
Right Side Cover
58
Left Side Cover
58
Engine Hood
59
Maintenance Cover
59
Cab
60
Cab Door
60
Front Window
61
Lower Front Window
62
Side Window
63
Emergency Exit
63
Seat and Seat Belt
64
Air Suspension Seat
64
Seat Belt
67
Multi-Information Display
68
Main Menu Screen
68
Screen Navigation
80
Switching Images
85
Control Console
87
Switches
87
Buttons
91
Switches
93
Starter Switch
93
Engine Shutdown Switch
93
Throttle Controller
93
Horn Button
94
Deceleration Button
94
Travel Select Button
95
First Auxiliary Hydraulic Switches
95
Second /Fourth Auxiliary Hydraulic Switch
96
Outrigger Switches (if Equipped)
96
Third Auxiliary Hydraulic Switch and Button
96
Aux. 2/4 Select Button
96
Light Switch
97
Lift Overload Warning Switch (if Equipped)
97
Auxiliary 1St Flow Rate Select Switch
98
Detent Mode Switch (Auxiliary 1St)
98
Beacon Lamp Switch
99
Lower Wiper Switch (if Equipped)
99
Image Select Switch (CAMERA)
99
Levers and Pedals
100
Safety Lock Lever
100
Slew Lock Pin
100
Steering Wheel
101
Turn Signal Lever
102
Brake Pedal
102
Travel Pedal
103
Second Boom Pedal (2-Piece Boom)
103
Operating Levers
104
Blade Lever
104
Blade /Outrigger Lever (if Equipped)
104
Air Conditioner
105
Cautions on Use
105
Names of Components
106
Control Panel Operation
107
General System Operation
108
Defrosting or Defogging Operation
108
Air Conditioner (A/C) Operation
109
Ventilation (Fresh /Recirc)
109
Outlets
109
Accessories
110
Cup Holder
110
Cigarette Lighter
110
Ashtray
111
Interior Light
111
Mirrors
111
12 V Power Socket
112
24 V External Power Sockets
112
Radio (for Cab)
113
Auxiliary Hydraulic Lines
117
Operating the Machine with an Accumulator
122
Load Safety Device
123
Outrigger
125
Fuel Supply Pump
126
Operation
127
Before Starting Operation
128
Getting on or off the Machine
128
Walk-Around Inspection
128
Daily Inspection
128
Starting and Stopping the Engine
129
Before Starting the Engine
129
Starting the Engine
130
Warming up the Engine
131
Stopping the Engine
131
Operating the Machine
132
Lever Pattern (ISO Pattern)
132
Warming up the Machine (Hydraulic Oil)
134
Inspection after Warm-Up
136
Traveling the Machine
137
Stopping Travel
141
Operating the Working Equipment
142
Operating Procedures
145
Prohibited Operations
145
Precautions for Operation
148
Precautions When Traveling on Slopes
149
Getting out of Mud
151
Operations Possible with this Machine
152
Parking the Machine
153
Parking
153
Inspection and Checks after Stopping the Engine
154
Handling in Cold Climates
155
Preparing for Cold Climates
155
Cautions after Operations
155
After the Cold Climate
155
Handling Tires
156
Prohibitions
156
Precautions
157
Transport
159
Loading and Unloading
160
Hoisting the Machine
162
Securing the Machine
164
Transporting Posture
164
Precautions to be Taken During Transportation
165
Maintenance
167
General
168
Maintenance Overview
168
Cautions on Maintenance
168
Service Data
170
Fuel and Lubricant Table
170
Regularly Replace the Hydraulic Oil
174
List of Consumables
175
List of Tools (if Equipped)
176
List of Tightening Torques
177
Safety-Critical Parts
178
Maintenance List
180
Walk-Around Inspection
184
Inspecting by Opening the Engine Hood and Covers
184
Inspecting by Walking Around the Machine
185
Inspecting While Sitting in the Operator's Seat
185
Daily Inspection (Every 10 Hours)
186
Inspecting and Replenishing the Coolant
186
Inspecting and Replenishing the Engine Oil
187
Cleaning the Dust Screen
188
Inspecting the Water Separator and the Fuel Filters
188
Inspecting the Fuel Level
189
Inspecting the Hydraulic Oil Tank Level and Replenishing
190
Lubricating the Working Equipment
191
Inspecting and Inflating the Tires
192
Checking the Wheel Nut Torques
193
After the Initial 50 Hours (Only for New Machines)
194
Replacing the Engine Oil and the Oil Filter
194
Inspecting and Adjusting the V-Belt
196
Inspecting and Adjusting the Compressor Belt (AC)
198
Replacing the Hydraulic Oil Return Filter
199
Replacing the Pilot Line Filter
200
Every 50 Hours
201
Draining the Water from the Fuel Tank
201
Inspecting the Battery Fluid Level and Replenishing
202
After the Initial 250 Hours (Only for New Machines)
204
Replacing the Slew Motor Gear Oil
204
Every 250 Hours
205
Inspecting and Adjusting the V-Belt
205
Inspecting and Adjusting the Compressor Belt (AC)
205
Lubricating the Undercarriage
206
Inspecting the Slew Motor Gear Oil
207
Cleaning the Cooler Fins
208
Cleaning the Air Cleaner
209
Cleaning the Air Filters (AC)
211
Cleaning the Condenser (AC)
212
Inspecting the Refrigerant (Gas) Level (AC)
213
Every 500 Hours
215
Replacing the Engine Oil and the Oil Filter
215
Inspecting the Transmission Gear Oil
215
Inspecting the Differential Gear Oil
216
Inspecting the Hub Gear Oil
217
Lubricating the Slew Bearing
218
Replacing the Fuel Filters
219
Replacing the Feed Pump Filter
220
Inspecting and Cleaning the Supply Pump Strainer
221
Every 1000 Hours
222
Replacing the Hydraulic Oil Return Filter
222
Replacing the Pilot Line Filter
222
Replacing the Slew Motor Gear Oil
222
Cleaning the Engine Cooling System
223
Replacing the Air Cleaner Element
225
Replacing the Air Breather Filter
226
Inspecting and Adjusting the Engine Valve Clearance
227
Inspecting the Engine Compression Pressure
227
Inspecting and Cleaning the Engine Starter and the Alternator
227
Every 1500 Hours
228
Inspecting, Cleaning and Checking Operation of the Engine Fuel Injectors
228
Inspecting and Replacing the Air Filter Case for Cracking
228
Every 2000 Hours
229
Replacing the Transmission Gear Oil
229
Replacing the Differential Gear Oil
230
Replacing the Hub Gear Oil
231
Every 4000 Hours
232
Replacing the Hydraulic Oil and Cleaning the Suction Strainer
232
Every 4500 Hours
235
Inspecting the Turbocharger (Blow Wash as Necessary)
235
Inspecting and Cleaning the EGR Valve
235
Cleaning the EGR Cooler
235
Inspecting and Maintenance the DPD or Its Related Parts
235
Inspecting the Engine Controller (ECM)
235
Inspecting and Cleaning the Injector
235
When Required
236
Replacing the Bucket Teeth and the Side Cutters
236
Replacing the Bucket
238
Adjusting the Gap between the Bucket and Arm (if Equipped)
240
Inspecting and Replenishing the Windshield Washer Fluid
241
Draining the Water from the Water Separator
242
Lubricating the Levers and Pedal
243
Every 2 Years
244
Replacing the Receiver Dryer
244
Maintenance During Extended Storage Period
245
Troubleshooting
247
Symptoms that Are Not Malfunctions
248
If the Engine Overheats
250
If the Battery Goes Dead
252
If a Fuse Blows
254
Inspecting and Replacing the Fuse
254
Inspecting the Fusible Link
255
Restarting after Adding Fuel
256
Bleeding Air from the Fuel System
256
If a Warning Lamp Flashes
258
Vehicle Error Code List
260
Engine Error Code List
262
Other Symptoms
266
Lowering the Boom to the Ground
269
Towing
270
If the Cab Is Damaged
272
Specifications
273
Basic Specifications
274
Machine Dimensions
276
Operating Ranges
278
Lifting Capacities
281
Options
285
General Precautions
286
Safety Precautions
286
Precautions When Installing Attachments
286
Precautions When Operating Attachments
287
Hydraulic Breaker
288
Cautions on Operating
288
Replacing the Hydraulic Oil Regularly
289
Biodegradable Oil
290
Replacing the Hydraulic Oil with Biodegradable Oil
290
Operating Lever Switch Kit 1
292
Horn Button
292
Deceleration Button
292
Auxiliary 1St Switches
293
Auxiliary 2Nd/4Th Switch
293
Auxiliary 2/4 Select Button
294
4
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Takeuchi TB1160W Specifications
General
Brand
Takeuchi
Model
TB1160W
Category
Excavators
Language
English
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