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TM 12 Series
Upright TM 12 Series User Manual
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Pa
g
e 6
-
2
2
Illustrated P
arts Bre
akdo
wn
-
Hydrau
lic Cylin
der A
s
se
m
bly (L
ift)
505115
-000 T
M
1
2
P
ART
S
MA
N
U
A
L
Hydr
auli
c Cylind
er Assembly
(Li
ft)
505037-000
Item
Part
Description
QTY
.
1
50
5037-01
0
LIF
T C
YLIND
ER S
EAL KI
T
1
2
50
5073-00
0
ST
ANDP
IPE ADA
PTO
R
1
3
5
01483
-000
EM
ERGENC
Y DOWN
VAL
VE
1
4
5
05074
-000
ADA
PTOR (EMERGE
NCY DOWN VAL
VE)
1
1
2
3&4
89
91
Table of Contents
Table of Contents
10
Introduction
11
General Description
11
Special Limitations
12
Platform Capacity
12
Manual Force
12
Beaufort Scale
12
Controls and Indicators
13
Pre-Operation Safety Inspection
13
System Function Inspection
14
Operation
15
Travel with Platform Lowered
15
Steering
15
Elevating Platform
15
Travel with Platform Elevated
15
Lowering Platform
15
Emergency Lowering
16
Parking Brake Release
16
After Use each Day
16
Transporting the Machine
17
By Crane
17
By Forklift
17
By Truck
17
Maintenance
18
Blocking the Elevating Assembly
18
Installation
18
Removal
18
Hydraulic Fluid
18
Check Hydraulic Fluid
18
Battery Maintenance
19
Battery Charging
19
Inspection and Maintenance Schedule
20
Daily Preventative Maintenance Checklist
21
Labels
22
Specifications
24
Section 3
25
Supporting Elevating Assembly
27
Installation
27
Removal
27
Figure 3-1: Supporting Elevating Assembly
27
Preventative Maintenance
28
Preventative Maintenance Check List
29
Parts Location
30
Figure 3-2: Parts Location
30
Figure 3-18: Tilt Sensor
30
General Lubrication
31
Figure 3-3: Lubrication Points
31
Batteries
32
Battery Replacement
32
Battery Maintenance
32
Figure 3-4: Battery Cables
32
Hydraulics
33
Figure 3-5: Hydraulic Oil Tank and Filter
33
Hydraulic Pump
34
Figure 3-6: Hydraulic Pump
34
Cylinder Valve Assembly
35
Figure 3-7: Cylinder Valve
35
Main Hydraulic Manifold
36
Figure 3-8: Hydraulic Manifold, Exploded View
36
Setting Hydraulic Manifold Pressures
37
Figure 3-9: Hydraulic Manifold
37
Cylinders
39
Depression Cylinder
39
Figure 3-10: Depression Cylinder Remove & Replace
39
Brake Cylinder
40
Figure 3-11: Brake Cylinder, Remove & Replace
40
Steering Cylinder
41
Figure 3-12: Steering Cylinder Remove & Replace
41
Figure 3-13: Brake and Steering Cylinder Seal Kit
41
Lift Cylinder
42
Figure 3-14: Lift Cylinder Seal Kit
42
Drive Motors
43
Removal
43
Installation
43
Figure 3-15: Drive Motor Assembly
43
Elevating Assembly
44
Elevating Assembly Wear Inspection
45
Chain Tension Inspection
46
Chain Elongation Inspection
46
Figure 3-17: Chain Elongation Inspection
46
Removal of Elevating Assembly
47
Installation of Elevating Assembly
47
Tilt Sensor
48
Controls
49
Platform Controls
49
Figure 3-19: Upper Controls
49
Chassis Controls
50
Figure 3-20: Chassis Controls
50
Section 4
51
General Procedure
53
Troubleshooting Procedures
53
Adjustment Procedures
53
Checking Pump Pressures
53
Technical Support
53
Motor Controller Dip Switch Settings
54
Default Dip Switch Settings
54
Adjusted Dip Switch Settings
54
I/O Board Dip Switch Settings
55
LED Fault Codes
56
Table 4-1: LED Fault Codes
56
Leds at I/O Board
57
I/O Board Inputs and Outputs
58
Table 4-2: Connector J1
58
Table 4-3: Connector J2
59
Table 4-4: Connector J3
59
Table 4-5: Connector J4
60
Table 4-6: Connector J5
60
Electric
61
Table 4-7: Electrical Troubleshooting Table
61
Hydraulic
62
Table 4-8: Hydraulic Troubleshooting Table
62
Section 6
70
Chassis Assembly
71
General Assembly
71
Mast Assembly
77
Platform Assembly
79
Control Valve Assembly
81
Lower Controls Assembly
83
Hydraulic Tank Assembly
84
Upper Controls Assembly
85
Hydraulic Block (Flow Regulator)
86
Hydraulic Assembly
87
Hydraulic Cylinder Assembly (Lift)
90
Hydraulic Cylinder Assembly (Steer / Brake)
91
Hydraulic Cylinder Assembly (Pothole)
92
Electrical Assembly
93
4
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Upright TM 12 Series Specifications
General
Brand
Upright
Model
TM 12 Series
Category
Lifting Systems
Language
English
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