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Yamaha XT660R S Service Manual

Yamaha XT660R S
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5 - 73
ENG
CRANKCASE
2. Check:
• oil delivery pipe 3
Cracks/damage → Replace.
• oil delivery pipe holes 1
Clogged → Blow out with compressed air.
1
EAS00207
CHECKING THE TIMING CHAIN AND
TIMING CHAIN GUIDES
1. Check:
• timing chain
Damage/stiffness → Replace the timing
chain and camshaft sprocket as a set.
2. Check:
• timing chain guide (intake side)
Damage/wear → Replace.
EAS00401
CHECKING THE BEARINGS AND OIL
SEALS
1. Check:
• bearings
Clean and lubricate the bearings, and then
rotate the inner race with your finger.
Rough movement → Replace.
2. Check:
• oil seals
Damage/wear → Replace.
EAS00399
CHECKING THE CRANKCASE
1. Thoroughly wash the crankcase halves in a
mild solvent.
2. Thoroughly clean all the gasket surfaces
and crankcase mating surfaces.
3. Check:
• crankcase
Cracks/damage → Replace.
• oil delivery passages
Obstruction → Blow out with compressed
air.

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Yamaha XT660R S Specifications

General IconGeneral
Displacement660 cc
Bore x Stroke100.0 mm x 84.0 mm
Compression Ratio10.0:1
Fuel SystemFuel Injection
Ignition SystemTCI
Starter SystemElectric
Transmission System5-speed
Final DriveChain
Front Suspension SystemTelescopic forks
Front Tyre90/90-21 M/C 54S
Rear Tyre130/80-17 M/C 65S
Overall Width865 mm
Overall Height1, 230 mm
Seat Height865 mm
Wheelbase1, 505 mm
Wet Weight181 kg
Fuel Tank Capacity15 litres
Oil Tank Capacity2.9 litres
Engine TypeLiquid-cooled, 4-stroke, single cylinder, SOHC
Maximum Power48hp (35kW) @ 6, 000rpm
FrameSteel diamond
Rear Suspension SystemSwingarm, (link suspension)
Front BrakeSingle 298mm disc, 2-piston caliper
Rear BrakeSingle Disc, 245 mm

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