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Yamaha XT660R S Service Manual

Yamaha XT660R S
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3 - 2
CHK
ADJ
PERIODIC MAINTENANCE AND LUBRICATION CHART
NOTE:
• Replace the air filter element more frequently if you are riding in unusually wet or dusty areas.
• Hydraulic brake service
• Regularly check and, if necessary, correct the brake fluid level.
• Every two years replace the internal components of the brake master cylinder, and change the
brake fluid.
• Replace the brake hoses every four years and if cracked or damaged.
15 *
Chassis fasteners
(See page 2-23)
• Make sure that all nuts, bolts and screws are
properly tightened.
√√√√ √
16
Sidestand
(See page 3-53)
• Check operation.
• Lubricate.
√√√√ √
17 *
Sidestand switch
(See page 8-5)
• Check operation.
√√√√√ √
18 *
Front fork
(See page 3-46)
• Check operation and for oil leakage.
√√√√
19 *
Shock absorber
assembly
(See page 3-47)
• Check operation and shock absorber for oil leak-
age.
√√√√
20 *
Rear suspension
relay arm and con-
necting arm pivot-
ing points
(See page 4-78)
• Check operation.
√√√√
21 *
Electronic fuel
injection
(See page 3-17)
• Adjust engine idling speed.
√√√√√ √
22
Engine oil
(See page 3-23,
3-24)
• Change.
• Check oil level and vehicle for oil leakage.
√√√√√ √
23
Engine oil filter
element
(See page 3-24)
• Replace.
√√√
24 *
Cooling system
(See page 3-31,
3-32)
• Check coolant level and vehicle for coolant leak-
age.
√√√√ √
• Change.
Every 3 years
25 *
Front and rear
brake switches
(See page 3-38,
8-5)
• Check operation.
√√√√√ √
26
Moving parts and
cables
(See page 3-52)
• Lubricate.
√√√√ √
27 *
Throttle grip hous-
ing and cable
(See page 3-17)
• Check operation and free play.
• Adjust the throttle cable free play if necessary.
• Lubricate the throttle grip housing and cable.
√√√√ √
28 *
Air induction sys-
tem
(See page 7-36)
• Check the air cut-off valve, reed valve, and hose
for damage.
• Replace the entire air induction system if neces-
sary.
√√√√ √
29 *
Mufflers and
exhaust pipes
(See page 3-30)
• Check the screw clamps for looseness.
√√√√√ √
30 *
Lights, signals and
switches
(See page 3-61)
• Check operation.
• Adjust headlight beam.
√√√√√ √
No. ITEM CHECK OR MAINTENANCE JOB
ODOMETER READING (
×
1,000 km)
ANNUAL
CHECK
1 10203040

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Yamaha XT660R S Specifications

General IconGeneral
Displacement660 cc
Bore x Stroke100.0 mm x 84.0 mm
Compression Ratio10.0:1
Fuel SystemFuel Injection
Ignition SystemTCI
Starter SystemElectric
Transmission System5-speed
Final DriveChain
Front Suspension SystemTelescopic forks
Front Tyre90/90-21 M/C 54S
Rear Tyre130/80-17 M/C 65S
Overall Width865 mm
Overall Height1, 230 mm
Seat Height865 mm
Wheelbase1, 505 mm
Wet Weight181 kg
Fuel Tank Capacity15 litres
Oil Tank Capacity2.9 litres
Engine TypeLiquid-cooled, 4-stroke, single cylinder, SOHC
Maximum Power48hp (35kW) @ 6, 000rpm
FrameSteel diamond
Rear Suspension SystemSwingarm, (link suspension)
Front BrakeSingle 298mm disc, 2-piston caliper
Rear BrakeSingle Disc, 245 mm

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