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TUONO V4 R 2010
APRILIA TUONO V4 R 2010 User Manual
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F
AIRING
pos.
Description
Type
Quantity
Torque
Notes
1
Screws fastening the lower fairing to
the lower bracket
M5
2
3 Nm (2.21 lbf ft)
-
2
Screws fixing the side fairings to the
side spacers
M5
2
1.5 Nm (1.10 lbf ft)
-
Seat
•
Remove the passenger saddle.
•
Turn the key clockwise.
Bodywork
TUONO V4 R
BODYW - 450
449
451
Table of Contents
Man: TUONO V4 R
5
Cap:Characteristics
6
Sez:Rules
7
Sez:Safety rules
7
Sez:Maintenance rules
8
Sez:Running-in
10
Sez:Vehicle identification
11
Sez:Dimensions and mass
11
Sez:Engine
12
Sez:Transmission
12
Sez:Capacities
12
Sez:Drive chain
13
Sez:Electrical system
13
Sez:Frame and suspensions
13
Sez:Brakes
14
Sez:Wheels and tyres
14
Sez:Supply
14
Sez:Tightening Torques
15
Sez:Chassis
15
Sez:Front side
15
Sez:Central part
23
Sez:Back side
32
Sez:Engine
39
Sez:Recommended products chart
50
Cap:Special tools
51
Cap:Maintenance
59
Sez:Maintenance chart
60
Sez:Spark plug
61
Sez:Engine oil
62
Sez:Check
62
Sez:Replacement
62
Sez:Engine oil filter
63
Sez:Air filter
64
Sez:Checking the valve clearance
65
Sez:Front cylinder head valves
66
Sez:Rear cylinder head valves
73
Sez:Calibrated pad thickness
79
Cap:Troubleshooting
81
Sez:The engine does not start
83
Cap:Engine
237
Sez:Gearbox
238
Sez:Diagram
239
Sez:Removing the gearbox
239
Sez:Gearbox shafts
241
Sez:Disassembling the gearbox
241
Sez:Checking the primary shaft
242
Sez:Checking the secondary shaft
243
Sez:Checking the desmodromic drum
243
Sez:Checking the forks
243
Sez:Assembling the gearbox
244
Sez:Gear selector
247
Sez:Removing the gear selector
247
Sez:Checking the gear selector
248
Sez:Reassembling the gear selector
249
Sez:Starter motor
249
Sez:Removing the starter motor
249
Sez:Removing the idle gear
249
Sez:Start-up system check
250
Sez:Generator side
251
Sez:Removing the flywheel cover
251
Sez:Magneto flywheel removal
252
Sez:Inspecting the cover components
253
Sez:Installing the flywheel
254
Sez:Flywheel cover installation
254
Sez:Clutch side
255
Sez:Removing the clutch cover
256
Sez:Disassembling the clutch
256
Sez:Checking the clutch plates
259
Sez:Checking the clutch housing
259
Sez:Checking the pusher plate
260
Sez:Checking the clutch hub
260
Sez:Checking the springs
260
Sez:Assembling the clutch
261
Sez:Installing the clutch cover
266
Sez:Heads
267
Sez:Head cover removal
269
Sez:Front head
270
Sez:Removing camshafts
270
Sez:Inspecting camshafts
273
Sez:Installing camshafts
274
Sez:Front head removal
277
Sez:Front head check
281
Sez:Front head fitting
281
Sez:Rear head
288
Sez:Removing camshafts
288
Sez:Inspecting camshafts
291
Sez:Installing camshafts
291
Sez:Rear head removal
294
Sez:Rear head check
298
Sez:Rear head fitting
298
Sez:Valves
304
Sez:Valve removal
304
Sez:Valve check
305
Sez:Valve installation
307
Sez:Crankcase
308
Sez:Balancing countershaft removal
311
Sez:Balancing countershaft fitting
315
Sez:Main transmission gear removal
316
Sez:Installing the primary drive gear
317
Sez:Preparation
318
Sez:Crankcase opening
319
Sez:Removing connecting rods - pistons
320
Sez:Crankshaft removal
321
Sez:Bearing removal
322
Sez:Bushing removal
323
Sez:Crankshaft check
324
Sez:Balancing countershaft check
324
Sez:Connecting rod check
324
Sez:Inspecting pistons
325
Sez:Selecting connecting rods
326
Sez:Bushing selection
327
Sez:Bearing fitting
330
Sez:Bushing fitting
332
Sez:Crankshaft fitting
334
Sez:Installing connecting rods - pistons
337
Sez:Crankcase closing
339
Sez:Thermal group
341
Sez:Lubrication
342
Sez:Oil pump
343
Sez:Removing
343
Sez:Installing
345
Sez:Removing the oil sump
347
Sez:Blow-by
348
Sez:SAS valve
349
Sez:Diagram
349
Sez:Inspecting the one-way valve
349
Cap:Suspensions
361
Sez:Front
362
Sez:Removing the front wheel
362
Sez:Checking the front wheel
363
Sez:Handlebar
365
Sez:Front fork
366
Sez:Diagram
366
Sez:Adjustment
367
Sez:Removing the fork legs
368
Sez:Draining oil
368
Sez:Disassembling the fork
371
Sez:Checking the components
373
Sez:Reassembling the fork
375
Sez:Filling oil
379
Sez:Steering damper
380
Sez:Steering bearing
380
Sez:Adjusting play
381
Sez:Rear
383
Sez:Removing the rear wheel
384
Sez:Checking the rear wheel
386
Sez:Shock absorbers
391
Sez:Adjusting
392
Sez:Removing
394
Sez:Linkages
395
Sez:Removing
395
Cap:Chassis
397
Sez:Swinging arm
399
Sez:Removing
400
Sez:Checking
402
Sez:Installing
403
Sez:Drive chain
406
Sez:Adjusting
406
Sez:Chain sliders
408
Sez:Stand
409
Sez:Side stand
410
Sez:Exhaust
411
Sez:Removing the tail pipe
411
Sez:Removing the catalytic converter
412
Sez:Removing the exhaust manifold
413
Sez:Butterfly valve in exhaust
415
Sez:Engine oil cooler
416
Sez:Removing
417
Cap:Bodywork
442
Sez:Seat
450
Sez:Driving mirrors
451
Sez:Instrument panel
451
Sez:Headlight fairing
452
Sez:Side body panels
454
Sez:Side fairings
454
Sez:Fairing mounting panels
455
Sez:Air box
455
Sez:Rear mudguard
458
Sez:Lower cowl
458
Sez:Fuel tank
459
Sez:Front mudguard
460
Sez:Instrument cluster support
460
Sez:Tail guard
463
Sez:Side air deflectors
466
4
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APRILIA TUONO V4 R 2010 Specifications
General
Brand
APRILIA
Model
TUONO V4 R 2010
Category
Motorcycle
Language
English
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