Service Handbook OGB/OGS
AS/11-2011 / Item 7016560 6_22e_Removing and replacing the Convection heat exchanger_b.doc
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6.22 Removing and replacing the Convection heat exchanger
Safety advice and information
Information:
The Convection heat exchanger can be removed for repairs. Normally, this is only
necessary for repairing mechanical damage on the heat exchanger or for changing
the seals.
Safety:
Follow all the step descriptions with great care.
After removing and replacing the heat exchanger, all connections in and
outside of the unit must be checked for tightness (Gas detector or leak spray).
After removing and replacing the heat exchanger, the gas exhaust values
must be checked (CO less than 1000 ppm, CO
2
according to the information
in the Service Handbook instructions "6.25 Readjusting the Gas valves“).
Necessary Tools / Materials
Hexagon socket wrench 8mm and 10mm
Cutter
Gas exhaust measuring instrument (with CO
2
and CO sensor)
Electric circuit indicator
Gas detector or leak spray
Extractor for the fan wheel (Part. No.: 7015200)
Aluminium tape (Part. No.: 7014001)
Copper paste (Part. No.: small 7014005, large 7014000 (Content 250 g)
Seals (Part. No.: see Spare part list)
Removing (Step-by-step Instructions)
Instructions:
1. Unit preparation
Switch off the unit power supply and turn off the gas supply.
Remove the left cover.
2. Remove the firing automatic 1
Unplug the connection on the front side of the firing automatic 1.
Remove the cover 2 from the firing automatic and take the firing automatic
off the gas valve 3.
3. Remove the burner blower 4
Unplug the connection on the burner blower 4.
Remove the nut 5 on the gas flange.
Hang the burner blower with a string or something similar from the ceiling so
that it is not in the way when you continue to work.
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