Fronius CMT 4000 Advanced Operating Instructions & Spare Parts

4
Displaying the software version ............................................................................................................ 36
Comfort / CrNi / Steel control panel ........................................................................................................... 38
Difference between Comfort, CrNi and Steel control panels ................................................................ 38
Comfort control panel............................................................................................................................ 38
Key combinations - special functions.................................................................................................... 41
Displaying the feeder inching speed ..................................................................................................... 41
Displaying the gas pre-flow and gas post-flow time..............................................................................42
Displaying the software version ............................................................................................................ 42
US control panel ........................................................................................................................................ 43
US control panel ................................................................................................................................... 43
Key combinations - special functions.................................................................................................... 46
Displaying the feeder inching speed ..................................................................................................... 46
Displaying the gas pre-flow and gas post-flow time..............................................................................46
Displaying the software version ............................................................................................................ 47
TIME 5000 Digital control panel................................................................................................................. 48
TIME 5000 Digital control panel............................................................................................................ 48
Key combinations - special functions.................................................................................................... 51
Displaying the feeder inching speed ..................................................................................................... 51
Displaying the gas pre-flow and gas post-flow time..............................................................................52
Displaying the software version ............................................................................................................ 52
CMT control panel...................................................................................................................................... 53
CMT control panel................................................................................................................................. 53
Key combinations - special functions.................................................................................................... 56
Displaying the feeder inching speed ..................................................................................................... 56
Displaying the gas pre-flow and gas post-flow time..............................................................................56
Displaying the software version ............................................................................................................ 56
Yard control panel...................................................................................................................................... 58
Yard control panel................................................................................................................................. 58
Key combinations - special functions.................................................................................................... 61
Displaying the feeder inching speed ..................................................................................................... 61
Displaying the gas pre-flow and gas post-flow time..............................................................................61
Displaying the software version ............................................................................................................ 62
“Remote” control panel .............................................................................................................................. 63
General ................................................................................................................................................. 63
Remote control panel............................................................................................................................ 63
CMT Remote control panel ........................................................................................................................ 64
General ................................................................................................................................................. 64
CMT Remote and CMT Advanced control panel .................................................................................. 64
Connections, switches and mechanical components ................................................................................ 65
TPS 2700 power source ....................................................................................................................... 65
TPS 2700 CMT power source............................................................................................................... 66
TS 4000 / 5000, TPS 3200 / 4000 / 5000, TIME 5000 Digital power sources ...................................... 67
CMT 4000 Advanced power source...................................................................................................... 68
Installation and commissioning 71
Minimum equipment needed for welding task............................................................................................ 73
General ................................................................................................................................................. 73
MIG/MAG gas-cooled welding .............................................................................................................. 73
MIG/MAG water-cooled welding ........................................................................................................... 73
MIG/MAG automated welding......................................................................................................
......... 73
CMT manual welding ............................................................................................................................ 73
CMT automated welding ....................................................................................................................... 74
CMT Advanced welding ........................................................................................................................ 74
TIG DC welding..................................................................................................................................... 74
Manual metal arc welding ..................................................................................................................... 74
Before installation and commissioning....................................................................................................... 75
Safety.................................................................................................................................................... 75
Proper use ............................................................................................................................................ 75
Setup regulations .................................................................................................................................. 75
Mains connection .................................................................................................................................. 75
Connecting up the mains cable on US power sources .............................................................................. 76
General ................................................................................................................................................. 76
Stipulated mains cables and strain-relief devices ................................................................................. 76

Fronius CMT 4000 Advanced Specifications

General

Brand	Fronius
Model	CMT 4000 Advanced
Category	AC Power Distribution
Language	English