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Speedmaster CD 102
HEIDELBERG Speedmaster CD 102 User Manual
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Checklists
confidential
D.2.4
2
Check list, signature box
2.1
Maintenance work has been performed:
By:
On:
Maintenance interval:
T
otalizer reading:
Signature:
UTK009040073000000000
137
139
Table of Contents
Table of Contents
3
A Safety
5
Safety
5
Safety
7
Important Information about Working Safely on the Preset Plus Feeder
7
Testing the Preset Plus Feeder Protective Devices with CP2000
8
Testing the Protective Devices
8
Symbols of the Protective Devices
9
Protective Devices on the Preset Plus Feeder
10
Fixed Guards
10
Moveable Guards
10
Guards on the Preset Plus Feeder
10
Plus Feeder Control Panels
12
Plus Feeder Control Panel
12
Pile Control Control Panel
16
Suction Head Control Panel
17
Air Control Control Panel
18
Main Chapter Overview B Control
19
B Control
19
1 Adjustments for the Preset Plus Feeder
21
Print Job Preparation
21
Sheet Travel/Feeder Pile Menu
22
Air Adjustment
23
Selecting Cardboard Mode for the Separator Roll Bar
25
Changing the Cover Guide Height Later
26
Adjusting the Front Lay Deflection
27
Switching Automatic Pull Lay Cleaning On/Off
28
Switching the Double Sheet Detector in the Pull Lay on or off (Option)
29
Switching the Ultrasonic Double Sheet Detector On/Off (Option)
30
2 Malfunctions - Preset Plus Feeder
32
Malfunctions in the Pile Height Sensor
32
Bundle Detector
33
Tear-Off Detector / Multiple-Sheet Detector
34
C Machine
35
Default Chapter
35
Adjusting Blast Air on the Suction Head
35
Automatic Pile Alignment
35
Feeder - to be Observed When Working at the Press
35
Overview Table - Suction Head Settings for Different Printing Materials
35
Pile Change
35
Preloading and Pile Change
35
Sheet Separator Fingers
35
Suction Head
35
Double Sheet Detector
36
Forwarding Rollers
36
Ionizing Unit
36
Lateral Sheet Separation Blowers
36
Pile Stops
36
Pull Lay
36
Rope Guide
36
Crash Bar
37
Front Lays
37
Replacing the Suction Tape
37
Separator Rolls
37
Safety Instructions
39
Distinguishing Preset Plus Feeder and Standard Feeder or Preset Feeder
40
Normal Pile Change
41
Non-Stop Pile Change
43
Pile Change
47
Preloading Device
47
Function
50
Key Functions
51
Method of Operation in "Automatic" Mode
53
Components of the Suction Head
54
Adjusting the Format
55
Adjusting the Height
55
Lifting Suckers
58
Forwarding Suckers
59
Lifting Suckers and Forwarding Suckers
60
Sheet Separator Fingers and Sheet Separation Blowers
61
Sheet Stops and Forwarding Flap
62
Adjustment Information for Special Printing Material
112
Checklists
115
Note on the Checklists
116
Check List, Signature Box
116
Checklist for the Preset Plus Feeder, SM 102/CD
116
Checklist for the Printing Unit, SM 102/CD 102 with Preset Plus Feeder
116
General Information / Checklists
115
General Information
115
General Maintenance Information
115
Notes on the Maintenance Schedule
115
Maintenance Interval
115
Manual Lubrication with Grease
115
Lubricants
115
Cleaners and Washing Fluids
115
Maintenance
116
Feeder - to be Observed for All Work
116
Service Activities on the Preloading Device
116
Service Activities on the Suction Head
116
Service Activities on the Compressed-Air Control Unit
116
Service Activities on Pile Guide Rail and Pile Transport
116
Service Activities on the Sheet Alignment System
117
Chapter Overview General Information
119
1 General Maintenance Information
121
Maintenance Reduces Costs
121
How to Use this Manual
121
General Information
121
Legend
124
3 Maintenance Interval
125
Definition
125
Menu "Counter"/Display "Total Impression Counter" (CP 2000 User Interface)
126
Menu "Entire Press/Paper Run" (Cptronic User Interface)
126
4 Manual Lubrication with Grease
127
Types of Lubricating Points
127
Lubricating Devices
127
How to Apply Lubricant
127
5 Lubricants
128
Approved Lubricants
128
6 Cleaners and Washing Fluids
129
Quality of the Approved Cleaners
129
Non-Approved Cleaners
130
Information about Cleaning Work Using UV Cleaners
131
General Information for Manual Cleaning Work
131
Approved Cleaners for Manual Cleaning Work
131
Approved Cleaners for Automatic Cleaning Work
132
Properties of the Washing Fluid
132
Approved Washing Fluid for Manual Cleaning Work
133
Approved Washing Fluid for Automatic Cleaning Work
133
Checklists
135
1 Note on the Checklists
137
Using the Checklists
137
2 Check List, Signature Box
138
Maintenance Work Has Been Performed
138
Service Activities on the Preset Plus Feeder
139
4 Checklist for the Printing Unit, SM 102/CD 102 with Preset Plus Feeder
142
Service Activities on the Printing Unit with Preset Plus Feeder
142
Maintenance
145
Maintenance
147
1 Feeder - to be Observed for All Work
147
Safety Instructions
147
2 Service Activities on the Preloading Device
148
Preloading Device
148
3 Service Activities on the Suction Head
149
Suction Head
149
4 Service Activities on the Compressed-Air Control Unit
153
Compressed-Air Control Unit
153
5 Service Activities on Pile Guide Rail and Pile Transport
155
Pile Alignment
155
Side Stops
156
Guide Rail of the Pile Support Plate
157
Capacitive Sensor "Automatic Pile Transport Changeover
158
6 Service Activities on the Feed Table
159
Suction Tape
159
Air Filter "Suction Tape Suction Air
161
7 Printing Unit - to be Observed for All Work
162
Safety Instructions
162
8 Service Activities on the Sheet Alignment System
163
Air Filter "Suction Air Pull Lay/Propelling Roller
163
Rotary Valve "Suction Tape Vacuum Regulation
164
4
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HEIDELBERG Speedmaster CD 102 Specifications
General
Brand
HEIDELBERG
Model
Speedmaster CD 102
Category
Printer
Language
English
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