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Inovance MD500 User Manual
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User Guide
MD500 AC Driv
e
A03
Suzhou lno
v
anc
e T
echnolog
y Co
., L
t
d.
Addr
ess: No
.16, Y
ouxiang R
o
ad, Y
ue
xi T
o
wn,
Wuzhong Dis
tric
t
, Suzhou 215104, P
.R.China
ht
tp: //www
.ino
v
anc
e.
cn
MD500 A
C Driv
e High P
erf
ormanc
e Open and Closed L
oop U
ser Guide
Dat
a Code: 19010374
High P
erf
ormanc
e
Open and Closed Loop
2
Table of Contents
Preface
2
Revision History
3
Safety Information
4
Table of Contents
9
1 Product Information
12
Nameplate and Model
12
Description of Parts
13
2 System Connection
18
MD500 System Connection Diagram
19
MD500 Series System Composition
20
3 Installation and Wiring
21
Installation
21
Installation Environment
21
Mounting Clearance and Orientation
22
Installation of MD500T0.4GB to MD500T160G
24
Mounting in Cabinet
28
Remove and Refit the Cover
37
Wiring
40
Standard Wiring Diagram
40
Functions of Main Circuit Terminals and Precautions
41
Control Board
46
Control Circuit Terminal Arrangement
47
4 Panel Operation
49
Introduction
49
LED Operating Panel
49
Indicators on LED Operating Panel
50
LED Display
51
Keys on LED Operating Panel
51
View and Modify Function Parameters
52
Overall Arrangement of Function Parameters
54
View Function Parameters
55
MF.K Key Function
59
External LCD Operating Panel
60
5 Basic Operations and Trial Run
61
Quick Commissioning Guide
61
Commissioning Flowchart
62
Checklist before Power-On
65
Display after Power-On
65
Parameter Initialization
65
Motor Control
66
Start/Stop Running Command
66
Start/Stop Operating Panel
66
Start/Stop DI
66
Start/Stop Via Communication
69
Start the AC Drive
69
Start Mode
69
Start Frequency
70
View Running Status
71
Digital Output (DO)
71
Analog Output (AO)
71
Auto-Tuning
72
6 Troubleshooting and Solutions
74
Safety Information
74
Troubleshooting During Trial Run
75
Fault Display
76
Resetting Fault
77
Faults and Diagnostics
78
Symptoms and Diagnostics
83
7 Routine Inspection and Maintenance
85
Routine Inspection
85
Routine Inspection Items
86
Periodic Inspection
86
Periodical Inspection Items
86
Insulation Test on Main Circuit
87
Replacement of Wear Parts
87
Lifetime of Wear Parts
87
Number of Fans on the Drive
88
Replacement of Fans
89
DC Bus Electrolytic Capacitors
93
Storage
93
Warranty
93
8 Specifications and Model Selection
94
Technical Specifications of MD500 Series AC Drive
94
Appearance and Dimensions of MD500 Series AC Drive
99
Overall Dimensions of MD500T0.4GB to MD500T160G
99
Overall Dimensions of MD500T0.4GB to MD500T160G with through Hole Mounting Bracket
101
Overall Dimensions of MD500T200G to MD500T450G
110
Overall Dimensions of MD500T200G-L to MD500T450G-L
111
Dimensions of Mounting Bracket
112
Options
113
Cables, Breakers, and Contactors
115
Braking Unit
116
Selection of Resistance of Braking Resistor
116
Selection of Power of Braking Resistor
116
Braking Units
117
Appearance and Mounting Dimensions of Braking Units
119
Appearance and Mounting Dimensions of the AFE Unit
120
AC Output Reactor
122
Applicable Motor
123
Mounting Dimensions of External Operating Panels
124
Appendix A Expansion Optional Cards
126
Installation and Function Guidelines
126
Installation
126
Functions
127
Layout and Function of Terminals of Extension RS485 Card (MD38TX1)
128
Layout and Function of Terminals of MD38IO1
129
Layout and Function of Terminals of MD38IO2
131
Use of Extension Encoder Cards
132
Specifications of Extension Encoder Cards
132
Multifunctional PG Card (MD38PGMD)
135
Differential Input PG Card (MD38PG1)
137
Resolver PG Card (MD38PG4)
138
Extension Open-Collector PG Card (MD38PG5 and MD38PG5D)
139
Extension Differential PG Card with Frequency Dividing (MD38PG6 and MD38PG6D)
141
Shield Grounding of
142
EMC Guidance
142
Appendix B Definition of Communication Data Address and Modbus Communication Protocol
143
Definition of Communication Data Address
143
Parameter Data
143
Non-Parameter Data
144
Modbus Communication Protocol
146
Application
146
Bus Structure
146
Data Format
147
Rules for Parameter Address Marking
149
Group FD Communication Parameter Description
152
Appendix C Parameter Table
153
Standard Parameter Table
153
Monitoring Parameters
182
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Inovance MD500 Specifications
General
Brand
Inovance
Model
MD500
Category
Controller
Language
English
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