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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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RIDING INSTRUCTIONS 24
6.1Checks and maintenance when preparing for use
Info
Before every trip, check the condition of the vehicle and ensure that it is safe to operate.
The vehicle must be in perfect technical condition when used.
Check the engine oil level. ( p. 78)
Check the electrical system.
Check the front brake fluid level. ( p. 55)
Check the rear brake fluid level. ( p. 59)
Check the front brake linings. ( p. 56)
Check the rear brake linings. ( p. 60)
Check that the brake system is functioning properly.
Check the coolant level. ( p. 71)
Check the chain for dirt accumulation. ( p. 48)
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 50)
Check the chain tension. ( p. 49)
Check the tire condition. ( p. 65)
Check the tire air pressure. ( p. 66)
Check the spoke tension. ( p. 66)
Clean the dust boots of the fork legs. ( p. 37)
Bleed the fork legs. ( p. 37)
Check the air filter.
Check the fuel filter.
Check the settings of all controls and ensure that they can be operated smoothly.
Check all screws, nuts, and hose clamps regularly for tightness.
Check the fuel reserves.
6.2Starting
Danger
Danger of poisoningExhaust gases are poisonous and inhaling them may result in unconsciousness and/or death.
When running the engine, always make sure there is sufficient ventilation, and do not start or run the engine in an enclosed
space without an effective exhaust extraction system.
Note
Engine failureHigh engine speeds in cold engines have a negative effect on the service life of the engine.
Always warm up the engine at low engine speeds.
Info
If the motorcycle is unwilling to start, the cause may be old fuel in the float chamber. The flammable elements of the fuel
evaporate after a long time of standing.
If the float chamber is filled with fresh fuel, the engine starts immediately.
Press the starter for a maximum of 5 seconds. Wait for at least 5 seconds before trying again.
Engine has been out of use for more than 1 week
Empty the carburetor float chamber. x ( p. 76)
600012-11
Raise the motorcycle off of the stand and secure the stand with rubber band .
Shift gear to neutral.
Flip the ignition switch down.
The engine is cold
Pull the choke lever to the stop.

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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