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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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TUNING THE CHASSIS 36
8.17Adjusting the handlebar position x
Warning
Danger of accidentsHandlebar breakage.
If the handlebar is bent or straightened it will cause material fatigue, and the handlebar can break. Always replace handle-
bar.
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11
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400343-10
Remove the four screws . Remove handlebar clamps with rubber washers
and elastomers .
Remove the handlebar and lay it to one side.
Info
Protect the motorcycle and its attachments against damage by covering
them.
Do not bend the cables and lines.
Remove the lower shells .
Take out clamp bar with the rubber cones .
Remove the two screws . Remove the handlebar support.
Place the handlebar support in the required position. Mount and tighten the two
screws .
Guideline
Screw, handlebar support M10 40 Nm
(29.5 lbf ft)
Loctite
®
243™
Condition
Spacer mounted:
Use a M10x35 screw
Condition
Without a spacer :
Use a M10x25 screw
Info
Position the left and right handlebar supports evenly.
Insert rubber cones and clamp bar .
Insert lower shells .
Position the handlebar.
Info
Make sure cables and wiring are positioned correctly.
Position handlebar clamps with rubber washers and elastomers .
Elastomer kit green - soft quality (SXS05125203)
Elastomer kit yellow - medium quality (standard) (SXS05125204)
Elastomer kit red - hard quality (SXS05125205)
Info
The elastomers are available in different versions.
Mount and evenly tighten the four screws .
Guideline
Screw, handlebar clamp M8 16 Nm
(11.8 lbf ft)
Info
Make sure the gap width is even.

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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