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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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COOLING SYSTEM 71
13.1Cooling system
601373-10
Water pump in the engine circulates the coolant.
The pressure resulting from the warming of the cooling system is regulated by a valve
in radiator cap . This ensures that operating the vehicle at the specified coolant tem-
perature will not result in a risk of malfunctions.
120 °C (248 °F)
Cooling is effected by the air stream.
The lower the speed, the less the cooling effect. Dirty cooling fins also reduce the cool-
ing effect.
The radiator fan provides extra cooling. It is controlled by a thermoswitch.
13.2Checking the antifreeze and coolant level
Warning
Danger of scaldingDuring motorcycle operation, the coolant gets very hot and is under pressure.
Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the
engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water.
Warning
Danger of poisoningCoolant is poisonous and a health hazard.
Avoid contact between coolant and skin, eyes and clothing. If it gets into your eyes, rinse immediately with water and con-
tact a doctor. Wash affected skin areas immediately with soap and water. If coolant is swallowed, contact a doctor immedi-
ately. Change clothes that have come into contact with coolants. Keep coolant out of the reach of children.
Condition
The engine is cold.
400243-10
Stand the motorcycle upright on a horizontal surface.
Remove the radiator cap.
Check the coolant antifreeze.
25… 45 °C (13… 49 °F)
» If the coolant antifreeze does not meet specifications:
Correct the coolant antifreeze.
Check the coolant level in the radiator.
Coolant level above the radiator fins. 10 mm (0.39 in)
» If the coolant level does not meet specifications:
Correct the coolant level.
Alternative 1
Coolant ( p. 114)
Alternative 2
Coolant (mixed ready to use) ( p. 114)
Mount the radiator cap.
13.3Checking the coolant level
Warning
Danger of scaldingDuring motorcycle operation, the coolant gets very hot and is under pressure.
Do not remove the radiator cap, radiator hoses or other cooling system components when the engine is hot. Allow the
engine and cooling system to cool down. In case of scalding, rinse immediately with lukewarm water.
Warning
Danger of poisoningCoolant is poisonous and a health hazard.
Avoid contact between coolant and skin, eyes and clothing. If it gets into your eyes, rinse immediately with water and con-
tact a doctor. Wash affected skin areas immediately with soap and water. If coolant is swallowed, contact a doctor immedi-
ately. Change clothes that have come into contact with coolants. Keep coolant out of the reach of children.
Condition
The engine is cold.

Table of Contents

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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