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KTM 450 Rally Replica User Manual

KTM 450 Rally Replica
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SERVICE WORK ON THE CHASSIS 47
601352-11
Position the trim and attach it with quick releases .
9.23Removing the fuel tank toward the front
Danger
Fire hazardFuel is highly flammable.
Never refuel the vehicle near open flames or burning cigarettes, and always switch off the engine first. Be careful that no
fuel is spilt, especially on hot vehicle components. Clean up spilt fuel immediately.
Fuel in the fuel tank expands when warm and can escape if the tank is overfilled. See the notes on refueling.
Warning
Danger of poisoningFuel is poisonous and a health hazard.
Avoid contact between fuel and skin, eyes and clothing. Do not inhale fuel vapors. If fuel gets into your eyes, rinse immedi-
ately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If fuel is swallowed, con-
tact a doctor immediately. Change clothing that has come into contact with fuel. Store fuel in a suitable canister according
to regulations and keep it out of the reach of children.
Remove the trim. ( p. 46)
Remove the seat. ( p. 44)
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Pull off the fuel tank breathers .
Remove screws .
601355-10
Open the quick release of the fuel line on the left and right.
Remove screws of the left and right halves of the fuel tank.
Remove the fuel tank on the left and right.
Info
Set the fuel tank halves down in an upright position as otherwise fuel can
escape from the fuel tank breathers at the filler cap.

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KTM 450 Rally Replica Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement449.3 cc
CoolingLiquid cooled
Fuel SystemKeihin EFI, throttle body 44 mm
Transmission6-speed
StarterElectric starter
Bore x Stroke95 mm x 63.4 mm
Compression Ratio12.75:1
ABSNo
Seat Height960 mm
Dry Weight139 kg
FrameChromoly steel central-tube frame
Front SuspensionWP XACT PRO 48 mm, closed cartridge
Rear SuspensionWP XACT PRO with Trax technology
Front Brake300 mm
Rear BrakeSingle disc, 240 mm

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