SERVICE SCHEDULE 28
7.1Service schedule
S1N S10A S20A S30A
Check that the electrical equipment is functioning properly. • • • •
Check and charge the battery. x
• • •
Change the engine oil and oil filter, clean the oil screen. x ( p. 78)
• • • •
Check the front brake linings. ( p. 56) • • •
Check the rear brake linings. ( p. 60) • • •
Check the brake discs. ( p. 54) • • •
Check the brake lines for damage and leakage. • • •
Check the rear brake fluid level. ( p. 59) • • •
Check the free travel of the foot brake lever. ( p. 58) • • •
Check the frame and swingarm. x
• • •
Check the swingarm bearing. x
•
Check the heim joints at the top and bottom of the shock absorber. x
• • •
Check the shock absorber linkage. x
• • •
Conduct a minor fork service. x
• • •
Conduct a major fork service. x
•
Check the tire condition. ( p. 65) • • • •
Check the tire air pressure. ( p. 66) • • • •
Check the wheel bearing for play. x
• • •
Check the wheel hubs. x
• • •
Check the rim run-out. x
• • • •
Check the spoke tension. ( p. 66) • • • •
Check the chain, rear sprocket, engine sprocket, and chain guide. ( p. 50) • • •
Check the chain tension. ( p. 49) • • • •
Lubricate all moving parts (e.g., hand lever, chain, ...) and check for smooth operation. x
• • •
Check the fluid level of the hydraulic clutch. ( p. 52) • • •
Check the front brake fluid level. ( p. 55) • • •
Check the free travel on the hand brake lever. ( p. 54) • • •
Check the steering head bearing play. ( p. 42) • • • •
Check the valve clearance. x
• • •
Check the clutch. x
• • •
Change the absorbing elements in the outer clutch hub. x
•
Check all hoses (e.g. fuel, cooling, bleeder, drainage, etc.) and sleeves for cracking, leaks, and
incorrect routing. x
• • • •
Check the antifreeze and coolant level. ( p. 71) • • • •
Check the cables for damage and routing without sharp bends. x
• • •
Check that the cables are undamaged, routed without sharp bends and set correctly. • • • •
Clean the air filter and air filter box. • • • •
Change the fuel filter. x
• • •
Change the glass fiber yarn filling of the main silencer. x ( p. 46)
• • •
Check the screws and nuts for tightness. x
• • • •
Check the headlight setting. ( p. 69) • • • •
Check the idle. x
• • • •
Final check: Check the vehicle for safe operation and take a test ride. • • • •
Make the service entry in KTM DEALER.NET and in the service record. x
• • • •
S1N: Once after 1 operating hour
S10A: Every 10 operating hours/after every race
S20A: Every 20 operating hours
S30A: Every 30 operating hours
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