KTM 450 Rally Replica User Manual

TUNING THE CHASSIS 35
600111-10
When mark 1 is visible in drill hole  (as delivered), you will achieve better handling in
bends.
Fork offset
Mark 1 visible 20 mm (0.79 in)
If mark 1 is not visible in drill hole , you will achieve better riding stability on fast
stretches.
Fork offset
No mark 22 mm (0.87 in)
8.15Setting the fork offset x
–
Remove the lower triple clamp. x ( p. 39)
0
0
11
0
0
11
401200-10
– Remove screws . Remove the steering stem.
– Rotate the steering stem 180° and insert into the triple clamp. Mount and tighten
screws .
Guideline
Screw, steering stem, bot-
tom
M8 25 Nm
(18.4 lbf ft)
Loctite
®
243™
–
Install the lower triple clamp. x ( p. 40)
8.16Handlebar position
0
0
BB
0
0
AA
400361-10
On the upper triple clamp, there are 2 holes at a distance  to each other.
Distance  between holes 15 mm (0.59 in)
The holes on the handlebar support are placed at a distance of  from the center.
Distance  between holes 3.5 mm (0.138 in)
The handlebar can be mounted in 4 different positions. In this way, the handlebar can
be installed in the position most comfortable for the rider.
The handlebar supports can also be mounted at 2 different heights (with and without
spacer).
Spacer height 9 mm (0.35 in)

KTM 450 Rally Replica Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	449.3 cc
Cooling	Liquid cooled
Fuel System	Keihin EFI, throttle body 44 mm
Transmission	6-speed
Starter	Electric starter
Bore x Stroke	95 mm x 63.4 mm
Compression Ratio	12.75:1
ABS	No
Seat Height	960 mm
Dry Weight	139 kg
Frame	Chromoly steel central-tube frame
Front Suspension	WP XACT PRO 48 mm, closed cartridge
Rear Suspension	WP XACT PRO with Trax technology
Front Brake	300 mm
Rear Brake	Single disc, 240 mm