To Next Page

To Previous Page

TECHNICAL DATA - ENGINE TIGHTENING TORQUES 86

Jet, engine case breather M4 On block

Loctite

243™

Oil jet, cam lever lubrication M4 6 Nm (4.4 lbf ft)

Loctite

243™

Oil jet, piston cooling M4 4 Nm (3 lbf ft)

Loctite

243™

Locking screw for bearing M5 6 Nm (4.4 lbf ft)

Loctite

243™

Oil jet, clutch oil supply M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, bearing bolt of oil pump idler

shaft

M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, camshaft bearing retaining

bracket

M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, ignition pulse generator M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, ignition pulse generator adapter M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, locking lever M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, oil filter cover M5 6 Nm (4.4 lbf ft) –

Screw, oil pump cover M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, stator bracket M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, stator cable holder M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, timing train axle retaining

bracket

M5 6 Nm (4.4 lbf ft)

Loctite

243™

Nut, cylinder head M6 10 Nm (7.4 lbf ft) Lubricated with engine oil

Nut, water-pump wheel M6 6 Nm (4.4 lbf ft)

Loctite

243™

Oil jet, timing chain tensioner M6 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, alternator cover M6 10 Nm (7.4 lbf ft) –

Screw, clutch cover M6 10 Nm (7.4 lbf ft) –

Screw, clutch slave cylinder M6 10 Nm (7.4 lbf ft) –

Screw, clutch spring M6 10 Nm (7.4 lbf ft) –

Screw, engine case M6 10 Nm (7.4 lbf ft) –

Screw, exhaust flange M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, ignition pulse generator cable

holder

M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, oil pump casing M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift drum locating M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw, shift lever M6 14 Nm (10.3 lbf ft)

Loctite

243™

Screw, starter motor M6 10 Nm (7.4 lbf ft) –

Screw, valve cover M6 8 Nm (5.9 lbf ft) –

Screw, water pump cover M6 10 Nm (7.4 lbf ft) –

Stud, cylinder head M6 10 Nm (7.4 lbf ft) –

Screw, camshaft bearing bridge M7x1 14 Nm (10.3 lbf ft) Lubricated with engine oil

Screw, clutch cover M7x1 14 Nm (10.3 lbf ft) –

Screw, engine case M7x1 14 Nm (10.3 lbf ft) –

Plug, crankshaft location M8 20 Nm (14.8 lbf ft) –

Screw, engine sprocket M10 60 Nm (44.3 lbf ft)

Loctite

2701

Spark plug M10 10… 12 Nm (7.4…

8.9 lbf ft)

–

Plug, cam lever axle M10x1 10 Nm (7.4 lbf ft) –

Plug, oil channel M10x1 10 Nm (7.4 lbf ft) –

Screw, camshaft gear M10x1 50 Nm (36.9 lbf ft) Lubricated with engine oil

Screw, rotor M10x1 80 Nm (59 lbf ft) Lubricated with engine oil

Screw, unlocking of timing chain ten-

sioner

M10x1 10 Nm (7.4 lbf ft) –

Questions and Answers:

Need help?

Do you have a question about the KTM 450 Rally Replica and is the answer not in the manual?

KTM 450 Rally Replica Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	449.3 cc
Cooling	Liquid cooled
Fuel System	Keihin EFI, throttle body 44 mm
Transmission	6-speed
Starter	Electric starter
Bore x Stroke	95 mm x 63.4 mm
Compression Ratio	12.75:1
ABS	No
Seat Height	960 mm
Dry Weight	139 kg
Frame	Chromoly steel central-tube frame
Front Suspension	WP XACT PRO 48 mm, closed cartridge
Rear Suspension	WP XACT PRO with Trax technology
Front Brake	300 mm
Rear Brake	Single disc, 240 mm