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TECHNICAL DATA - TIGHTENING TORQUES FOR CHASSIS 93

Screw, license plate holder, bottom EJOT 3 Nm (2.2 lbf ft) –

Screw, license plate lamp EJOT PT K50x18 T20 1.5 Nm (1.11 lbf ft) –

Screw, tail light EJOT PT K60x20 2 Nm (1.5 lbf ft) –

Spoke nipple, front wheel M4.5 5… 6 Nm (3.7… 4.4 lbf ft) –

Remaining nuts, chassis M5 5 Nm (3.7 lbf ft) –

Remaining screws, chassis M5 5 Nm (3.7 lbf ft) –

Screw, additional tail light M5 2 Nm (1.5 lbf ft) –

Screw, air baffle M5 1 Nm (0.7 lbf ft) –

Screw, brake line holder on bottom

triple clamp

M5 2 Nm (1.5 lbf ft) –

Screw, foot brake lever foothold M5 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, fuel tank closure flange M5 2.5 Nm (1.84 lbf ft) –

Screw, fuel tap on frame M5 5 Nm (3.7 lbf ft) –

Screw, headlight cover M5 1 Nm (0.7 lbf ft) –

Screw, shock absorber adjusting ring M5 5 Nm (3.7 lbf ft) –

Screw, trim M5 2 Nm (1.5 lbf ft) –

Spoke nipple, rear wheel M5 5… 6 Nm (3.7… 4.4 lbf ft) –

Nut, cable on battery M6 5 Nm (3.7 lbf ft) –

Nut, cable on starter motor M6 10 Nm (7.4 lbf ft) –

Remaining nuts, chassis M6 10 Nm (7.4 lbf ft) –

Remaining screws, chassis M6 10 Nm (7.4 lbf ft) –

Screw connection, foot brake cylinder M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw connection, spring holder at

side stand bracket

M6 10 Nm (7.4 lbf ft)

Loctite

243™

Screw connection, voltage regulator M6 8 Nm (5.9 lbf ft)

Loctite

243™

Screw, air filter box top M6 2 Nm (1.5 lbf ft) –

Screw, bottom radiator bracket M6 5 Nm (3.7 lbf ft) –

Screw, brake fluid reservoir of rear

brake

M6 5 Nm (3.7 lbf ft) –

Screw, cable on starter relay M6 5 Nm (3.7 lbf ft) –

Screw, chain sliding guard M6 6 Nm (4.4 lbf ft)

Loctite

243™

Screw, engine guard bracket on engine

bearer

M6 15 Nm (11.1 lbf ft) –

Screw, front brake disc M6 14 Nm (10.3 lbf ft)

Loctite

243™

Screw, rear brake disc M6 14 Nm (10.3 lbf ft)

Loctite

243™

Screw, seat holder M6 15 Nm (11.1 lbf ft) –

Screw, seat lock M6 5 Nm (3.7 lbf ft) –

Screw, steering damper M6 15 Nm (11.1 lbf ft) –

Screw, steering damper bracket M6 15 Nm (11.1 lbf ft) –

Silentblock, air filter box M6 2 Nm (1.5 lbf ft) –

Nut, rear sprocket screw M8 35 Nm (25.8 lbf ft)

Loctite

243™

Nut, rim lock M8 10 Nm (7.4 lbf ft) –

Remaining nuts, chassis M8 30 Nm (22.1 lbf ft) –

Remaining screws, chassis M8 25 Nm (18.4 lbf ft) –

Screw connection, rear fuel tank, bot-

tom

M8 25 Nm (18.4 lbf ft)

Loctite

243™

Screw, bottom triple clamp M8 12 Nm (8.9 lbf ft) –

Screw, chain sliding piece M8 15 Nm (11.1 lbf ft) –

Screw, connection lever on frame M8 30 Nm (22.1 lbf ft)

Loctite

243™

Screw, engine bearer on frame M8 35 Nm (25.8 lbf ft)

Loctite

243™

Screw, foot brake lever M8 25 Nm (18.4 lbf ft)

Loctite

243™

Screw, fork stub M8 15 Nm (11.1 lbf ft) –

Screw, front brake caliper M8 30 Nm (22.1 lbf ft)

Loctite

243™

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KTM 450 Rally Replica Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	449.3 cc
Cooling	Liquid cooled
Fuel System	Keihin EFI, throttle body 44 mm
Transmission	6-speed
Starter	Electric starter
Bore x Stroke	95 mm x 63.4 mm
Compression Ratio	12.75:1
ABS	No
Seat Height	960 mm
Dry Weight	139 kg
Frame	Chromoly steel central-tube frame
Front Suspension	WP XACT PRO 48 mm, closed cartridge
Rear Suspension	WP XACT PRO with Trax technology
Front Brake	300 mm
Rear Brake	Single disc, 240 mm