KTM 450 Rally Replica User Manual

SERVICE WORK ON THE CHASSIS 53
9.36Changing the hydraulic clutch fluid x
Warning
Environmental hazard Hazardous substances cause environmental damage.
– Oil, grease, filters, fuel, cleaners, brake fluid, etc., should be disposed of as stipulated in applicable regulations.
600112-10
– Move the clutch fluid reservoir mounted on the handlebar to a horizontal position.
– Remove screws .
– Remove cover  with membrane .
601361-10
– Fill bleeding syringe  with the appropriate fluid.
Bleed syringe (50329050000)
Hydraulic fluid (15) ( p. 115)
– On the slave cylinder, remove bleeder screw  and mount bleeding syringe .
400247-10
– Inject the fluid into the system until it escapes from hole  of the master cylinder
without bubbles.
– To prevent overflow, drain the fluid occasionally from the master cylinder reservoir.
– Remove the bleeding syringe. Mount and tighten the bleeder screw.
– Correct the fluid level of the hydraulic clutch.
Guideline
Fluid level under top level of container 4 mm (0.16 in)
– Position the cover with the membrane. Mount and tighten the screws.

KTM 450 Rally Replica Specifications

General

Engine Type	Single-cylinder, 4-stroke
Displacement	449.3 cc
Cooling	Liquid cooled
Fuel System	Keihin EFI, throttle body 44 mm
Transmission	6-speed
Starter	Electric starter
Bore x Stroke	95 mm x 63.4 mm
Compression Ratio	12.75:1
ABS	No
Seat Height	960 mm
Dry Weight	139 kg
Frame	Chromoly steel central-tube frame
Front Suspension	WP XACT PRO 48 mm, closed cartridge
Rear Suspension	WP XACT PRO with Trax technology
Front Brake	300 mm
Rear Brake	Single disc, 240 mm